High Capacity Gypsum Board Production Line for Annual Output

Product Description

We can undertake the manufacturing, installation, and commissioning of equipment for a paper faced gypsum board production line with an annual output of 2 to 80 million square meters,The paper gypsum board equipment is mainly composed of raw material supply system, board making system, conveying system, cutting system, turning plate, transverse system, drying system, board out system, sheet and cutting system, edge sealing and stacking system,The following is the main production process:
1,Paper Supply System:
2,Gypsum Powder Supply System,Impeller feeder, electronic belt scale and related measuring and feeding system are used as the powder supply core
3,Mixing System,The vertical mixer is made of wear-resistant stainless steel special materials, which greatly enhances the anti-wear ability and prolongs the service life. Building gypsum, modified starch, coagulant and other raw materials are respectively measured, mixed into the spiral mixer, and continuously sent to the vertical mixer
4,Foaming agent system,The dynamic and static combined foaming system is used to produce uniform and stable foam, which is sent into the vertical mixer to effectively reduce the weight of the paper gypsum board and enhance its thermal insulation and thermal insulation performance
5,Board Type Forming System,we use a new type of molding machine, can produce 7-25mm thick, 1100-1300mm wide paper gypsum board, adapt to the main line speed 0-120m/min, the upper and lower molding board with fine adjustment function, can effectively control the thickness balance of gypsum board, the upgraded feed end can effectively and automatically distribute slurry, instead of the previous manual distribution, with automatic gluing process. Automatic detection and control of glue liquid, automatic detection of broken paper, to ensure the production of gypsum board thickness high standard, effectively improve the quality of gypsum board
6,Conveying System,After the formed gypsum board belt is transported by the solidifying belt machine, it is smoothly sent to the cutting machine by the conveying roller table, cut off according to the set length, and then sent to the 1# transverse conveyor, where the waste board is sent out of the production line by the waste belt, and the qualified board is sent to the dryer by the distribution machine for drying
7,Cutting System,Using servo cutting machine, the length of the broken ruler is more accurate, which can reduce the loss of gypsum plate
8,Drying System,The system belongs to the core part of the entire production line, which directly affects the quality and energy consumption of the end product. We have a variety of technologies such as thermal oil drying, hot air drying, direct drying, etc., which can help customers accurately analyze and recommend the best solution according to the local fuel situation of customers
9,Edge cutting and Sealing System,The sheet is cut to the required size by the trimming machine, then stacked by the stacker, and sent by forklift truck to the finished product warehouse for inspection and storage. After sawing, the waste is automatically pulverized and transported back to the powder system for use, making full use of the waste and reducing the production cost
10,Control System,Controlling systems of the plant consists of pulp preparing and forming control, cut off control, wet plate delivery control, dryer control, product treatment control and computer station control and etc. For electric system, the controlling system consists 4 big: pulp and forming station, wet plate delivery control ,dry station and product treatment station. Computer station is optional, which is used to monitor production line
Workshop length and area required for different production:

Annual Capacity (10000 sq.m./Year	Belt Speed (m/min)	Workshop area(sq.m.)	Factory land(sq.m.)
500	10	140*40	9990
800	16	180*40	9990
1000	20	200*40	10990
1200	24	210*40	12990
1500	30	240*40	19980
1800	36	270*40	19980
2000	40	270*40	19980

Layout of the entire production line: