Big-Bore Cast Basalt Pipes

Product Details

Product Description

Product Description
Big-bore cast basalt pipes have excellent resistance to abrasion and corrosion, and can be used as gas, hydraulic power or and corrosive materials transmission wear lined slurry pipeline systems in electric power, chemical industry, metallurgy, mining and coal.
Our factory can produce Big-bore cast basalt pipesof nominal diameter φ40mm ~ φ800mm, which φ600mm above the large-diameter, 1000mm length tube is the exclusive production of cast basalt pipes.
Cast basalt is a durable, resistant, and reliable and widely used manufacturing material being used in variant construction projects and industries. The linings made from cast basalt are strong and have long lasting effects. This is why most of the industries prefer using cast basalt linings in most of their manufacturing and processing operations.
Adopt centrifugal casting manufacturing cast basalt pipe reducer. Molten lava in the vacuum state is poured into the high-speed rotation the centrifuge. In fixed standard time to exit the centrifuge into the annealing furnace. Cast basalt pipes have an excellent performance of high abrasive and high corrosion resistance. Often in the form of cast basalt pipe reducer appeared in various operating conditions the pump outlet location.
As hydraulic or pneumatic conveying worn or corrosive wear resistance, corrosion resistant lining material pipe can effectively protect the pipe prolong the service life of pipelines.
The whole production process of cast basalt wear resistant materials are completely finished under the monitoring of internal control procedures for the safe and orderly.
Main specification of cast basalt lined steel pipe
Cast Basalt Pipe DNStandard Steel Pipe ODCast Basalt ThicknessLength

（mm）	（mm）	（mm）	（mm）
80	159	25	4000
100	168	17.5 20	4000 6000 8000
125	195
150	219
175	245		6000 8000 10000 12000
200	273
225	300
250	325
275	345
300	377
350	426
400	478	20 25
450	529
500	600	25
550	650
600	720	30	6000
650	770
700	820
750	870
800	920

Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.
Cast basalt pipe can be divided into straight pipe, elbow, three-way (four-way) pipe and variable diameter pipe, etc.
Comparision Chart
Comparison of Ceramic lines with few other materials under standard conditions
MaterialThickness(mm)Approx life ( Months )

Mild Steel	10
Cast Iron	20
Ni-Hard	20
Cast Basalt	30	20-25
Ceramic	10	35-40

The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.
Chemical substance ( weight %) of cast basalt
SiO2Al2O2Fe2O3TiO2CaOMgOK2ONa2OFeOP2O5

43.13-41.12	12.5-13.52	8.64-9.5	2.02-2.62	9.05-10.22	8.65-10.47	1.4-1.75	4.62-5.28	4.82-6.25	1.1-1.38

This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. Cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.
Physical performance of cast basalt products
CategoryAttribute

Density	3g/cm3
Compressive Strength	≥ 450MPa
Bending strength	≥ 60MPa
Impact strength	1.76KJ/M2
Abrasive strength	0.07g/cm2
Vickers scale	≥ 720kg/mm
Elasticity modulus	1.67x105MPa
Dilatation coefficient (60℃)	8.92x10-6
Chemical Attack Resistance
95%-98% H2SO4	≥ 98%
20%H2S4	≥ 94%
20 %NaOH	≥ 98%