High-Performance Ball Mill for Mining and Construction Applications

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. emerges as a formidable leader in the global sphere of grinding equipment innovation and development. Our esteemed domestic team, renowned for its expertise in designing top-tier grinding mills and pioneering process technologies, harnesses state-of-the-art production capabilities. We proudly offer a holistic system for mill experimentation, testing, measurement, and service supply, all anchored in the most advanced technology available. This unmatched proficiency empowers us to produce a diverse spectrum of mills, including the Ball Mill, Rod Mill, Cement Mill, Bearing Mill, Bushing Mill, Overflow Mill, Lattice Mill, and Air Coal Mill, each engineered to perfection.
The BALLmill stands as a remarkable grinding apparatus, expertly engineered to transform crushed materials into ultra-fine powders. This extraordinary series is specifically crafted for demanding industrial and mining applications, capable of processing Mining Ores such as Gold, Copper, Lead, Manganese, Iron, alongside materials like Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its versatility extends to sectors such as metallurgy, construction materials, chemicals, and other grindable substances. The BALLmill accommodates both wet and dry milling processes, excels in open circuit grinding, and is perfectly suited for circular grinding with a power feeder. With its intelligent design, it showcases unrivaled adaptability to a variety of raw materials, rapid operational speed, exceptional crushing efficiency, substantial capacity, and ease of use.
Wet Grinding Ball Mill Working Principle:
At the core of the wet grinding ball mill is its sophisticated operational mechanism. Driven by a powerful electro motor, the cylinder revolves through a reducer, elevating the broken ore and steel balls to an impressive height through frictional and eccentric dynamics. The gravitational pull then causes the ores to cascade, undergoing gradual pulverization through relentless impact and grinding forces, until they are expelled from the cylinder. The discharged ores are then meticulously sorted by a spiral classifier; the coarse sand is returned to the ball mill via the joint feeding apparatus for additional grinding. This continuous cycle is expertly managed by a feeding machine that maintains a steady and even supply of materials into the ball mill. The result is a Chinaware ball mill that delivers consistent, high-performance grinding operations, capable of functioning tirelessly, around the clock, 24 hours a day.
Characteristics
1. Impressive Durability: The Reliable Ball Mill shines with its remarkable durability. It boasts a robust large ring gear, expansive side cover, and substantial bearings, all meticulously engineered for enduring performance. The generously sized gear hub significantly extends its lifespan. Moreover, the high-frequency quenching heat treatment applied to the modulated surface further amplifies its resilience. This advanced quenching process is also utilized for the sprocket, ensuring exceptional performance and reliability.
2. Energy Efficiency: This innovative ball mill revolutionizes energy efficiency by substituting traditional slide bearings with cutting-edge ball bearings. This transformative change dramatically reduces friction, simplifying the startup process and delivering an impressive 10-15% reduction in energy consumption compared to conventional ball mills.
3. Enhanced Processing Capacity: Engineered with precision, the Reliable Ball Mill features a discharge disc and grate plate crafted to standard mill specifications. This design innovation enhances processing capacity by over 20% compared to energy-efficient conical ball mills, ensuring your operations achieve peak performance and productivity.
4. Optimized Grinding: The design of the discharge port, featuring a low mud surface, allows for the swift passage of mud, effectively reducing excessive ore grinding. This optimization ensures optimal processing performance, maximizing the efficiency of your grinding operations.
5. Versatile Ball Loading: Designed for versatility, the Reliable Ball Mill excels with its capacity to accommodate an array of ball sizes, from large to small. This thoughtful design ensures the retention of small balls, promoting excellent operational conditions and significantly enhancing grinding efficiency.
6. Simplified Installation: With a robust support frame, the Reliable Ball Mill is designed for effortless installation at plant sites. This thoughtful engineering ensures a seamless setup experience, providing clients with unparalleled convenience.
7. Reliable Electronic Control: The state-of-the-art electronic control system is meticulously crafted to incorporate protective measures against motor overcurrent, power failures, and three-phase power supply imbalances. This guarantees a safe and 'worry-free' operational experience for your Reliable Ball Mill, allowing you to focus on your core operations with peace of mind.
Detailed Photos
Ball Mill Structure: This engineering marvel boasts a meticulously designed feeding system, an efficient discharging system, and an advanced transmission system. The latter integrates a speed reducer, small transmission gear, robust electrical machinery, sophisticated electric control, and more, providing unparalleled performance and reliability.

Product Parameters
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands resolutely committed to unparalleled excellence. Our Reliable Ball Mill for Mining and Construction Projects is a testament to superior quality and precision-engineered performance, ensuring that only the best reaches our discerning clients. With its robust and reliable operation, this exceptional product has swiftly propelled our company to capture a significant market share, both domestically and on the global stage, establishing us as a trusted leader in the industry. Experience the assurance of quality and the promise of reliability with Xuzhou Churun's premier offering.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we ensure that the packaging and shipping of our Reliable Ball Mill for Mining and Construction Projects is executed with utmost precision and care. Typically, our cutting-edge BALLmill machines are carefully dismantled before being dispatched, guaranteeing not just safe, but highly efficient transportation. To cater to the specific requirements of our advanced equipment, we utilize a range of expert packaging techniques. These include: nude packing designed for resilient handling, bundle packing for streamlined and compact transport, environmentally-conscious grass rope packing, and waterproof packing that provides robust defense against various environmental factors. Furthermore, for those requiring additional security during transit, we offer the option of wooden pallets, durable wooden boxes, and reinforced carton box packing, ensuring your machinery arrives in pristine condition. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. spans an impressive 5,000 square meters, a testament to our formidable infrastructure and unwavering commitment to excellence in every endeavor.
Churun is passionately devoted to its customers, offering tailored, comprehensive solutions for plant equipment configurations. With a presence of nearly 300 production lines that stretch across the global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal industries, we confidently stand at the cutting edge of innovation. Our technical expertise is fueled by a team of senior industry experts, whose profound design capabilities and extensive experience have consistently delivered remarkable market success, earning the trust and admiration of users worldwide. As we embrace the future, Churun Heavy Industry remains unwavering in its dedication to professionalism, integrity, and innovation, continually advancing to provide users with highly efficient, reliable equipment and avant-garde technical solutions.
Headquarters of Churun is strategically located in Xuzhoucity, encompassing a grand 200,000 square meters. Our state-of-the-art facilities include over 200 large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly capabilities, showcasing our advanced manufacturing prowess.
Currently, our products enjoy an outstanding reputation both at home and abroad, having been successfully exported to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions, significantly expanding our global presence.

After Sales Service
Best Service: Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. prides itself on delivering an unparalleled after-sales experience characterized by excellence and expertise. With our customer-centric approach, we are always at your service through various channels such as sales hotline, email, Skype, or MSN. Our response time is exceptionally swift, ensuring you receive a reply within just 30 minutes, underscoring our commitment to efficiency and customer satisfaction.
Pre-sale Services: Enthusiasm
We are passionately devoted to developing meticulous prophase plans, designing bespoke process flows, and manufacturing equipment that perfectly aligns with your unique specifications, ensuring a tailored solution for your needs.
Sale Services: Dedicated Support
Our team of highly skilled technicians will be dispatched directly to your job site, providing expert guidance through the installation and adjustment process. They will offer comprehensive training to your operators and collaborate closely with you to perform thorough checks and acceptance procedures, ensuring seamless operation.

After-sale Services: Unwavering Faithfulness
We are committed to nurturing lasting relationships with our valued customers by conducting regular follow-up visits, ensuring your continued satisfaction and success.
Moreover, we offer a robust one-year warranty to guarantee the smooth operation of your Reliable Ball Mill. Our well-stocked inventory of spare parts facilitates the immediate dispatch of required replacements, ensuring your machine operates at peak efficiency without interruption.
We warmly invite you to visit Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., where you can witness our state-of-the-art workshop firsthand. We are eager to collaborate and provide you with the most fitting products at the most competitive prices in the industry.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.