Brake Wire Rope Cable Both End Fusing Cutting Patt for Custom Applications

Product Description

Product DescriptionCutting machine technical parameters
I. Overview
Experience the pinnacle of modern engineering with this cutting-edge machine, meticulously designed to meet the sophisticated demands of the lock wire ropes, lead-sealed wire ropes, and wire rope fabrication industry. Particularly shining in automotive and motorcycle brake wire applications, this exceptional machinery provides a comprehensive solution to industry challenges like inconsistent quality, intricate procedures, and labor-intensive processes. By drastically reducing manpower requirements and enhancing operational efficiency, it allows a single operator to effortlessly manage multiple machines, ensuring unrivaled precision and productivity.
Discover true versatility with this state-of-the-art equipment, which finds extensive applications across a multitude of sectors, including medical devices, automotive parts, sports equipment, and the lock industry. It excels with ease in the automatic fusing or cutting of steel cords of any specification. Featuring a high-precision, touch-screen computer control system, it empowers users to set fuse conditions with unparalleled simplicity, guaranteeing optimal fuse quality with minimal effort.
2. Mechanical specifications:
1. Cutting machine dimensions: Boasting a robust size of 4.6m x 1.8m x 0.8m, complemented by a 2.5m pay-off machine, these dimensions ensure ample space to meet diverse operational requirements.
2. The standard machine accommodates a maximum length of 3 meters, with customizable options available at 5000 yuan per additional meter, supporting lengths up to an impressive 10 meters.
3. Power Requirements: Equipped with a 380V three-phase four-wire connection, including a neutral line, it ensures a strong and dependable energy supply.
4. Weight: Constructed to a solid 500KG, this machine offers unparalleled stability and durability.
5. Application Scope: Ideally suited for wire diameters ranging from 1.0mm to 3.5mm, and capable of handling lengths up to 5 meters with ease.
6. Production Capacity: Seamlessly processes approximately 1400 pieces per hour, adaptable to specific length and cutting mode requirements.
7. Fusing and Cutting Capabilities: Expertly designed for steel rope diameters under 2.0mm, ensuring precision and top-notch quality.
8. Simultaneous Operations: Ingeniously engineered to fuse and cut up to 4 wires simultaneously, dramatically boosting productivity.
9. Mold Compatibility: Fully compatible with universal molds for diameters 0.8-1.2, 1.5-2.0, and 2.5-3.0. The open wire diameter ranges from 0.8mm to 3.0mm, with a minimum open wire length of 300mm, achieving precision within a remarkable ±1.0mm.
11. Air Source Requirements: Operates efficiently within a range of 0.4-0.7MPA, with an optimal set pressure of 0.6MPA. The fuse transformer, rated at 8KVA, consumes about 5KW in actual power usage, ensuring top-tier performance.
12. Versatile Working Modes: Offers a wide array of operation modes including single cut, cut-cut, fuse-cut, and fuse-cut-cut, addressing diverse production demands with outstanding adaptability.Introducing the Automatic Metal Wire Rope Cutting Machine, a revolutionary breakthrough in industrial engineering, crafted with precision and unmatched efficiency. This pioneering machine seamlessly slices through steel wire rope, delivering perfectly measured segments ideal for control cable production, such as brake, clutch, and throttle cables. With its superior automatic operations, this cutting-edge model ensures exceptional accuracy while maintaining an ultra-quiet operational environment, surpassing traditional machines in every conceivable way.
Product Parameters
Features 1. Wire Rope Feeding Device Step into a realm of unparalleled efficiency with our cutting-edge wire rope feeding device. This engineering marvel is driven by an ultra-efficient servo motor and a sophisticated servo controller, providing a seamless transition from a gentle start to high-speed pre-feeding. Experience the epitome of smoothness and ease, as our state-of-the-art encoder technology ensures your wire reaches the exact intended length with precision speed modulation. This guarantees feeding length accuracy like never before. 2. Wire Rope Cutting Device Revolutionize your cutting experience with our groundbreaking braking cylinder, designed as the pinnacle of precision and safety for your wire rope operations. Our length encoder's meticulous standards guide flawless cuts, facilitated by our V-shaped clamp, which consistently delivers smooth, burr-free finishes. Our alloy steel cutting blade, renowned for its durability, retracts with unmatched precision post-cutting, ensuring sustained peak performance and longevity. 3. Control System Welcome to the era of advanced automation with the Omron PLC control system. Tailor your cutting requirements effortlessly with our user-friendly touch screen interface, allowing simple adjustments to length and quantity. Committed to safety and efficiency, our system boasts an emergency stop feature and a robust alarm mechanism. Real-time monitoring of counts, material shortages, and error detection propels you to the forefront of technology and reliability, ensuring you stay ahead in innovation.

S.N	Description	Data
1	Work diameter	1.0-3.5mm or 3.5-6.0mm
2	Cutting speed	>720pcs/hour when length 2000mm
3	Max. Cutting length	3000mm (can be customized)
4	Cutting accuracy	+/- 1.5mm when length 2000mm
5	Motor power	0.75KW
6	Dimension	5000x1000x1700mm

Packaging & Shipping
Packaging: At Guangzhou Chuang Li You Machinery Co., Ltd., we redefine the concept of safety and protection for your valuable Small Automatic Cut Off Excess Bumping Wire Straightening and Cutting Machine with unmatched precision. Enveloped in our robust wooden packaging, your machine enjoys superior defense against unforeseen impacts and incidents. A snug, moisture-resistant plastic film wrap is meticulously applied, ensuring it stands resilient against rust and moisture throughout its transit. Our cutting-edge fumigation-free packaging streamlines customs clearance and expedites the entire shipping process seamlessly. For larger machines, we utilize state-of-the-art securing techniques within containers, thus eliminating the need for additional packaging. Shipping: Whether you require Less than Container Load (LCL) or Full Container Load (FCL), our steadfast promise is to transport your machine with exceptional speed and protection. By collaborating with leading logistics experts, we guarantee an expedited LCL journey to the port. For FCL shipments, our experienced team expertly oversees the container loading process, providing unmatched safeguarding. Furthermore, our expansive network of veteran forwarders ensures a flawless shipping experience, and we are always prepared to work with your preferred forwarder to satisfy your distinctive needs, ensuring an impeccable and enjoyable delivery journey.
After Sales Service
Experience unparalleled peace of mind with our comprehensive 1-year warranty, complete with complimentary parts replacement and repair services. Revel in the assurance of every transaction, as our platform guarantees secure and reliable purchases for every order placed and paid. Trust in our steadfast commitment to your satisfaction.
Q: What is the power supply of the machine?
A: In China, the standard power supply is 380V, 3 Phase, and 50Hz. However, we offer customization to meet your specific requirements, ensuring the perfect fit for your operational needs.
Q: What information should the customer provide to get an accurate quotation from us?
A: For a precise quotation, customers are encouraged to provide comprehensive technical specifications, relevant drawings and images, industrial voltage, and anticipated production output. This ensures that we can tailor our response to your specific needs.
Q: What is the payment term?
A: Our convenient payment terms include a 30% down payment with the remaining 70% balance due before shipment via T/T. We also offer alternative payment methods, such as Western Union, to accommodate different preferences.
Q: What is the delivery time?
A: Typically, the delivery timeframe for the machine is 30 days following the receipt of the down payment, ensuring prompt and reliable service to meet your schedule.
Q: What is the warrantee period of the machine?
A: The warranty period is valid for one year from the date indicated on the Bill of Lading (B/L), providing you with a full year of assured protection and service excellence.