Reliable Fully Continuous Scrap Tyre/Plastic Recycling Pyrolysis Plant

Product Description

Company Profile Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. mainly produces fully automatic waste tire pyrolysis plant, waste tire recycling and shredding production line, waste tire shredding and pyrolysising production lines, waste rubber pyrolysis equipment, waste plastic pyrolysis machine, and oil sludge pyrolysis machine
Product Description
Fully continuous waste tire pyrolysis plant includes waste tire pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tire pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tire pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.
Working process of fully continuous waste tire pyrolysis plant:
To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first. As for detailed process, please check as below:
1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The machine is operated automatically, which only needs one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, without any transfer process.
4. Continuous pyrolysis process: Shredded tires go into the continuous waste tire pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding system to the carbon black discharge system for discharge.
Pyrolysis oil :40 to 45%
Carbon black:30 to 35%
Steel Wire:10 to 15% ( Depend on Type Of Tire being use )
Pyrolysis Gas:About 10 %

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Continuous Waste Tyre Pyrolysis Plant 1.Fully continuous operation system,continuously running time 8000hrs anually once start first operation. 2.High degree of automation, automatic feeding, slag and oil discharging. 3.Highly intelligent, equipped with PLC system,unmaned guard system. 4. Equipped with multiple environmental protection devices, fuel gas treatment can meet the emission standards in different regions such as Europe and America 5. Multi-function that can treat waste plastics, waste rubber, waste tires, oil residue, paint residue and other raw materials, and turn waste into treasure, obtain fuel oil and other recyclable products.

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC20	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	20T	40T	50T	60T
5	24 hour oil production	12T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Detailed Photos
Picture of Reactor
Final Products

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Our Advantages 1.Outstanding Features: a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape. c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc. d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke b: Smell during operation: Fully enclosed during the operation c: Water pollution: No pollution at all. d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.
Workshop
Certifications
Shipping & Packing
Our customers
Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc. 3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer. 4. For the damage caused by the users, our company provides the parts and accessories with cost price. 5. Our factory supplies the wearing parts with the cost price to clients.