Paper Recycling Pulp Molding Apple/Egg Tray Making Production Line Machine

Product Description

Paper Recycling Pulp Molding Apple/Egg Tray Making Production Line Machine
Egg Tray Machine Introduction:
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.

And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.
If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment.
If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags. Wanyou Paper Egg Tray Machine Advantages:
1. 2 years of warranty for whole egg tray machine line
2. with computer software
3. Germany-made valves
4. easy to be installed and operated
5.High automation, low labor cost.
6.Low production cost
7.Energy saving(by 30%-50% compared with other manufacture)
8.Water saving(complete water treatment system equipped)
9.Efficient Multi layer dryer, saving space(by 33% compared with traditional dryer)
10.Stable final product quality(same weight, same dimension,strong and good look)
Egg/Apple Tray Machine Flow-chart:
Raw material--hydrapulper-- Pulp mixing--Forming--Drying-- Hot Press--Packing--Stock
Technical Specification of Paper Egg tray machine

Egg Tray Mold Quantity		2pcs	3pcs	4pcs
Raw material		Waste paper	Waste paper	Waste paper
Egg tray Capacity(pcs/hour)		700	1000	1300
Net weight per piece (gram)		70-75	70-75	70-75
Waste paper consumption		0.06ton / h	0.1ton / h	0.13ton / h
Water Consumption		0.15ton/h	0.22ton / h	0.3ton / h
Natural Gas Consumption of Dryer		25cbm/h	45cbm/h	60cbm/h
Boiler model (natural gas fuel Kcal)		300*103	450*	600*103
Worker requirement		3-4workers	4-6workers	4-6workers
Power Requirement	Without dryer	30KW	40KW	45KW
	With dryer	45KW	60KW	65KW
Area of workshop	Without dryer	More than 100 M²	More than 120 M²	More than 150 M²
	With dryer	More than 240M² dryer-16M	More than300M² Dryer-16M	More than 320 M² dryer-18M
Container Requirement	Without dryer	20ft*1	40ft*1	40ft*1
	With dryer	40ft*2+20ft*1	40ft*3	40ft*3
Remarks: 1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer. 5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you.

Pulping System
1. Put the raw material and water into the hydraulic pulper, you will get the paper pulp after mixed 10-20 minutes.
2. Pulp pump will transfer the finished paper pulp into the slurry pool.
3. The pulp pond beater will mix the pulp concentration.
4. The pulp pump will transfer the pulp into forming machine.
Molds Forming System
1. The molding machine absorbs the paper pulp to the molding mold, which is through the suction of the vacuum system to absorb the excess water into the gas-water separation tank, and then pump the water to the tank for storage.
2. The molding mold absorbs the pulp and then forms it. and then the transfer mold takes out the finished product and sends it to the drying tray.
Drying System
Heat source: natural gas, diesel, liquefied petroleum gas and other combustion liquids and gases.The transmission mode adopts industrial transmission chain to drive the net plate transmission, which runs in the drying line.
multi-layer dryer metallic material
Single Dryer
The hot press molding machine is selectable. Normally no need to choose this machine if buyer only needs to produce paper egg trays.
Hot Press Molding Machine for paper egg carton, electrical product tray, sprinkler tray, industrial packaging tray
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Delivery
Customer Visit
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.

6. What kind of products can be made by this machine?

All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.

7. Are you a manufacturer?

Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services

(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.