Advanced Ball Mill for Efficient River Sand Grinding Solutions

Product Description

Product Description
Proudly standing as one of the global titans in the realm of grinding equipment research, development, and manufacturing, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. boasts unparalleled expertise. Our esteemed team of domestic grinding mill designers harnesses cutting-edge process technology to create superior performance machinery. Equipped with state-of-the-art production facilities, we've meticulously crafted a comprehensive system encompassing mill experimentation, testing, measurement, and service supply. Our innovative prowess enables us to manufacture an extensive array of equipment including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill, each designed with precision and excellence.
The ball mill stands as a quintessential grinding solution, adept at transforming crushed materials into ultra-fine powder. This series is tailored for the industrial and mining sectors, addressing diverse needs such as processing Mining Ore, Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Ideal for metallurgy, construction, and chemical sectors among other applications, it accommodates both wet and dry milling. Whether for open-circuit grinding or circular grinding with a power feeder, this machine delivers optimal performance. It is celebrated for its intelligent design, remarkable adaptability to varying raw materials, rapid operation, impressive crushing ratio, expansive capacity, and user-friendly operation.
Wet grinding ball mill working principle:
At the heart of our wet grinding ball mill's operation is an electro motor that propels the cylinder via a reducer. Within, the broken ore and steel balls are elevated by the lining board, reaching new heights courtesy of the frictional and eccentric forces generated by the cylinder's rotation. As gravity takes its course, the ores descend, progressively crushed through the twin forces of impact and grinding. The resultant products exit the cylinder via the discharging component. Following this, a spiral classifier sorts the discharged ores, with coarse sand making its return to the ball mill for further grinding. The feeding machine plays a crucial role, ensuring a consistent and even supply of materials to the ball mill through the joint feeding machine. This seamless process facilitates the continuous discharge of ground materials from the Chinaware ball mill, enabling non-stop operation around the clock.
Characteristics
1. Unparalleled Durability: Featuring a large ring gear, expansive side cover, and robust bearings, this Professional Grade Ball Mill is engineered for longevity. Its gear hub is designed to withstand the test of time, enhanced by high-frequency quenching heat treatment that fortifies the modulated surface. The sprocket, too, benefits from this high-caliber heat treatment, ensuring lasting performance.
2. Exceptional Energy Efficiency: Experience significant energy savings with advanced ball bearings replacing traditional slide bearings. This innovation dramatically cuts down on friction, facilitating smoother starts and conserving an impressive 10-15% of energy compared to conventional ball mills, making it a powerhouse of efficiency.
3. Enhanced Processing Capacity: Leveraging the discharge disc and grate plate typical of standard mills, our ball mill boosts processing power by over 20% in comparison to the energy-efficient conical ball mills, ensuring you can handle larger volumes with ease and precision.
4. Optimal Mud Management: Designed with a low mud surface at the discharge port, this mechanism accelerates mud passage, thereby minimizing the risk of ore over-grinding and maintaining product quality.
5. Versatile Ball Loading: Capable of accommodating an array of ball sizes, this system ensures that smaller balls remain securely in place, thereby establishing ideal working conditions for peak performance.
6. Simplified Installation: With an integrated support frame, this equipment allows for effortless installation at plant sites, enhancing user convenience and efficiency.
7. Advanced Safety and Control: The electronic control system is thoughtfully equipped with safeguards against motor overcurrent, unexpected power failures, and imbalances in power supply, securing a seamless and 'worry-free' operation of your ball mill.
Detailed Photos
Ball Mill Structure: This expertly crafted machine boasts an integrated feeding system, an efficient discharging system, and a state-of-the-art transmission system. The transmission system includes a precision speed reducer, a reliable small transmission gear, top-tier electrical machinery, and a sophisticated electric control mechanism to ensure seamless operation.

Product Parameters
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands firm in its commitment to unparalleled quality assurance. Each Professional Grade Ball Mill for Grinding River Sand is meticulously crafted to ensure top-tier performance, with stringent quality controls in place. Non-conforming products are rigorously screened out, maintaining our reputation for excellence. Our consistent delivery of high-caliber, reliable machinery has accelerated our market presence, allowing us to capture both domestic and international markets swiftly and effectively.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
To ensure the safe and secure delivery of our machinery, each unit is meticulously disassembled and packaged using the most suitable methods. Our comprehensive packing solutions include: nude packing for simplicity, bundle packing for added stability, grass rope packing for environmentally-friendly options, waterproof packing to shield against moisture, and wooden pallets or box packing for extra protection. We also offer robust carton box packing to meet your specific needs and ensure that your equipment reaches its destination in pristine condition. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans a vast 5,000 square meters, serving as a testament to our commitment to excellence in the field of heavy machinery.
Churun is passionately customer-centered, providing bespoke, comprehensive plant equipment configuration solutions. With nearly 300 operational production lines across global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, Churun stands as a beacon of innovation and reliability. Our team, composed of senior industry experts, brings profound design prowess and a wealth of experience, leading to remarkable market success and customer acclaim. Looking forward, Churun Heavy Industry pledges unwavering dedication to the principles of professionalism, integrity, and innovation, forever committed to delivering efficient, dependable equipment and cutting-edge technical solutions.
Headquarter of Churun located in Xuzhou city, encompassing an impressive 200,000 square meters. We boast over 200 state-of-the-art large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly tools, ensuring top-notch production capabilities.
Our esteemed products have earned recognition from discerning customers both domestically and globally, achieving successful exportation to diverse regions including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and many more.

After Sales Service
Exceptional Service Excellence: Our unparalleled after-sales service and consultation redefine customer satisfaction. Unlike most competitors, we are always within reach through our dedicated sales hotline, email, Skype, or MSN, ensuring prompt responses to emails within an impressive 30-minute timeframe.
Pre-sale Services: Enthusiasm
Tailored Solutions: We offer comprehensive prophase planning, meticulous process flow design, and bespoke manufacturing equipment crafted to meet your specific requirements with precision and expertise.
Sale Services: Dedicated Assistance
Expert Guidance at Your Site: Our skilled technicians will guide you through installation and adjustments, provide operator training, and complete the final checks and acceptance process in collaboration with you, ensuring seamless operation.

After-sale Services: Faithful Commitment
Building Lasting Partnerships: We are committed to nurturing long-term relationships by conducting regular follow-up visits to our valued customers, solidifying a bond of trust and reliability.
Comprehensive Support and Warranty: Alongside our one-year warranty to ensure consistent operation of your machinery, we maintain a robust inventory of spare parts, facilitating immediate dispatch of replacements to minimize downtime.
We warmly invite you to explore our company and workshop, as we eagerly anticipate a fruitful collaboration. Our commitment is to offer you the most optimal products at competitive prices, ensuring exceptional value.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.