High Stability High Reliability Customized Aluminium Die Casting Mould

Product Description

High Stability High Reliability Customized Aluminium Die Casting Mouldl
Product Description
Die Cast Mould
Die-casting molds are tools used for metal die-casting, mainly used to produce various metal parts: light metal materials such as aluminum, zinc, and magnesium alloys, which are widely used in automobiles, electronics, home appliances, aerospace, and other fields. The mold is a part that injects molten metal materials into the mold cavity at high pressure and forms a specific shape after cooling. The structure of the die-casting mold includes a mold base, a gate system, a cooling system, an exhaust system, etc. The mold base is the core part of the mold, providing the main structure for load-bearing and molding; the gate system is responsible for introducing the molten metal into the mold cavity; the cooling system cools down by circulating cooling water to ensure that the casting solidifies quickly and improves production efficiency; the exhaust system is used to discharge the gas inside the mold to avoid defects in the casting. The material requirements of the die-casting mold are good wear resistance, high strength, and heat resistance. Commonly used materials include alloy steel, cast steel, etc., which can significantly improve the service life of the mold after heat treatment.
The mold surface can also be chrome-plated or surface-treated to enhance its corrosion resistance and wear resistance. In terms of processing technology, the die-casting mold includes multiple steps such as design, CNC machining, heat treatment, assembly, and debugging. It is necessary to carry out detailed mold design according to the characteristics of the product and production requirements to ensure the rationality and operability of the mold.
Product Parameters

DIE CAST MOULD
Product Name	Aluminum Die Cast Mould
Keywords	Die Cast Mould
Material	Aluminum / Steel / Stainless Steel
Surface Treatment-01	Sand Blasting / Anodize / Electrophoresis / Polishing
Surface Treatment-02	Powder Coating / Chromizing / Plating
Features	Smooth / High Hardness / Wear-Resistant
Color	OEM
Mould Life	300000-500000 Shots
Cavity	Single Cavity\ Multiple Cavity
MOQ	LOW MOQ
Sample	Accept
OEM & ODM Custom	Accept
LOGO Custom	Accept
*The Product Parameter Information In The Table Is Subject To The Actual Product Received*

Detailed Photos
Material
The material of the die-casting mold usually needs to have good wear resistance, high strength, heat resistance, and oxidation resistance. Common mold materials include:
Cast steel: used for molds that withstand high strength and are suitable for large-scale production.
Alloy steel: commonly used in the main production of molds, and can be improved by heat treatment.
Copper alloy: has good thermal conductivity and is suitable for molds that require rapid cooling.
High-temperature alloy: used in high-temperature application environments and can maintain good mechanical properties.
Processing Technology-01
The processing technology of die-casting molds generally includes the following steps:
Mold design: use CAD and other software for detailed design, including the structure, cooling system, and parting surface of the mold.
Cutting processing: use CNC machining centers, milling machines, lathes, and other equipment to perform rough and fine processing of the mold to achieve the required shape and size.
Processing Technology-02
Heat treatment: improve the hardness and wear resistance of the mold material through quenching, tempering, and other treatments to meet the requirements of high-pressure casting.
Surface treatment: polish and plate the mold surface to improve the surface finish and service life.
Production Process
The production process of die-casting molds is usually as follows:
Requirement analysis: According to the customer's product design and functional requirements, conduct a preliminary evaluation of the mold design plan.
Mold design: Use CAD/CAM software to design the mold in detail, considering factors such as parting surface, cooling system, and pouring system.
Material selection: Select appropriate materials according to the use requirements of the mold.
Processing and manufacturing:
Rough processing: Use CNC machine tools for preliminary processing to remove excess materials and form the basic shape of the mold.
Finishing: Further improve the dimensional accuracy and surface quality of the mold.
Heat treatment: Perform necessary heat treatment on the mold to improve its hardness and wear resistance.
Surface treatment: Use polishing, coating, and other processes to improve the corrosion resistance and surface finish of the mold.
Assembly and debugging: Assemble each component and debug it to ensure the matching accuracy and working performance of the mold.
Quality inspection: Use measuring tools to check the mold to ensure that the size and shape meet the technical requirements.
Delivery and use: Finally, the mold is delivered to the customer and enters the production stage.

FAQ
Q: How do we ensure quality?
A: Pre-production samples are always provided before mass production; final inspection is always carried out before shipment.
Q: Can you provide samples?
A: Yes.
Q: What is the minimum order quantity?
A: The minimum order quantity is 1000 pieces.
Q: How long is your production lead time?
A: It depends on the purchase quantity.
Q: How to get a quote?
A: Please send us your design drawings to get a quote.
Q: How long is your payment term?
A: L/C, D/A, D/P, T/T, Western Union, MoneyGram, PayPal.