PVC Double Wall Corrugated Pipe Extrusion Line

Product Description

PVC Double Wall Corrugated Pipe Extrusion Line
Application:
PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes.
The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine.
Producing pipe diameter range: Φ16mm-Φ630mm.
And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Advantages:
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Work flow and detailed information :

Feeder	- To feed material into extruder;
Extruder	- World famous brand electrical component such as Siemens,Schneider, ABB etc; - High torque gearbox with adopts NSK/SKF bearing; - Siemens/WEG original motor achieved global after service; - Bimetallic screw and barrel; - Intelligent PLC controlling system with human-friendly interface.
Die head	- High melt homogenity - Low pressure built up even with high outputs - Melt channel distribution system - Equipped with seramic heaters - Pipe head carriage for easy movement - Easy maintenance thanks to the optimized and proven designed construction.
Vacuum calibration tank	- 304 stainless steel with painted outer surface - Special water sprays are located on the best position for cooling the pipe efficiently - Special and easy adjusted pipe supports for each pipe diameter - Installed vacuum and water pumps can work without any maintenance for long times - Special cooling baths can be designed for specific extrusion production
Haul off	- Upper and lower caterpillar is driven separately by the frequency inverter - Fast change type pads
Planetary cutter	- Automatic synchronisation with extrusion speed - Planetary equipped with disk and milling cutter for cut and chamfering - Touch screen control panel - User friendly software developed by Aceextech - All movements are motorised and controlled by control panel - Pipe blocking vices device - Type of the cutting unit is chose depend on pipe. - Less maintenance needs. - Completely closed and secured machine for maximum safety.
Belling machine	- Socket forming: smooth (solvent cemented) - Socket forming: shaped for insertion of rubber gasket (blowing system) - Socket forming: collapsible system - Socket forming: auto-load rubber gasket - Touch screen control panel - User friendly software developed - Automatic synchronisation with extrusion speed - Pneumatic, hydraulic and motorized movements. - High quality belling tools.
Stacker	- Stainless steel 304 as touching material - Discharge driving by air cylinder

Technical Parameter:

Diameter ranges(mm)	Extruder model	Max. Capacity(kg/h)	Max. lineal speed(m/min)	Extruder motor power(kw)
16-32 (4-cavities)	ACE65/132	300	10*4	37
20-63 (Dual)	ACE65/132	300	15*2	37
50-160	ACE65/132	300	8	37
75-250	ACE80/156	500	6	55
110-315	ACE80/156	500	4	55
75-160 (Dual)	ACE92/188	850	6	110
315-630	ACE92/188	850	1.2	110

Technical Parameter of Main extruder:

Model	Power (kw)	Screw Diameter (mm)	Screw Qty.	Designed Output (kg/h)	Dimension(L*W*H) (mm)
ACE-45/90	15	Φ45/90	2	70	3360x1290x2127
ACE-51/105	18.5	Φ51/105	2	100	3360x1290x2127
ACE-55/110	22	Φ55/110	2	150	3620x1050x2157
ACE-65/132	37	Φ65/132	2	300	3715x1520x2450
ACE-80/156	55	Φ80/156	2	400	4750x1550x2460
ACE-92/188	110	Φ92/188	2	750	6725x1550x2814

Main components:
- Motor: Siemens, WEG, SEW
- Gear reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air cylinder: Festo, SMC, AirTac
- PLC interface and module: Siemens, Schneider, Beckhoff
- Frequency inverter: ABB, Schneider, Siemens
- Servo motor: Lenze, Delta
- Pressure sensor: Dynisco, Gefran
- Low voltage component: Siemens, Schneider, Omron, LS
- Temperature controller: Omron, RKC
- Solid state relay: Crydom, Celduc
About ACEEXTECH:
ACEEXTECH is a creative company, focusing on R & D of plastic extrusion system, and providing the equipments and solutions for plastic pipe, profile, tile, sheet and board.
ACEEXTECH products fulfill the needs of users in a very direct way due to over 25 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.
ACEEXTECH offers a complete portfolio of support and consulting services all the time, from project engineering to custom financing solutions, after sales service at its best, ongoing production optimization, training and advisory services, even end product development.

Why ACEEXTECH:
- Specialized R & D team involved in plastic extrusion industries over 25years.
- Ability to provide the customized plastic extrusion solutions.
- Complete sales system covering the pre-sales, sales and after-sales service jobs.
- Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.

ACEEXTECH'S service:
- Pre-sale: we give our client the detailed technician offer, Layout design, Water/electricity/gas arrangement. Product simple marketing analyze, other necessary guidance
- In-sales: we supply the details layout, installation instruction, and technician support for the clients.
- After sales: we arrange engineer to install the machine and train the workers for our client.
- We have 24 hours service line to solve the after sales problem.
- We have free spare parts with the machine.
- We supply long term spare parts for every customer.
- We always update the new technology to every customer.
Inquiry to ACEEXTECH:
In order to match your requirement and provide you a proper quotation, please advise:
- How many layers?
- What is the layers ratio if mutil-layers design?
- Pipe diameter and thickness scarification;
- Application of final product;
- Capacity requirement in kg or meter.
- Socket type
Contact to ACEEXTECH:
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107
Mobile/hatsApp: +86-13962472339
Website:aceextech.en.made-in-china.com
Add:No.7 Jiulong industry park Jinfeng Town Zhangjiagang Jiangsu China, 215628