Fully Automatic LiFePO4 Battery Pack Line for Ess with Laser Welding

Product Description

Product Description
Module Line Workflow
PACK Line Workflow
Detailed Photos
Product Parameters

NO	Item	Parameter
1	Line Efficiency	12PPM Piece Per Minutes
2	Line Output	1.5Gwh Per One Year Per One Shift
3	Line Demension	L*W*H:80m*16M*4M
4	Line Apprerance	Custom
5	Line Final Yield Rate	≥99.8%(only
6	Line Failure Rate	<=2%
7	Line Power Request	20V,50~60Hz/380V,50~60Hz
8	Line Air Request	Compressed Air Pressure 0.5~0.7MPa
9	Lead Time	40-45 days for manufacturing to ensure precision and quality. 10-15 days for internal testing to guarantee optimal performance before shipment.

Company Profile
Huiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries.
Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line.
The company covers an area of 10,800 Square Meters and is equipped with a number of automated and semi-automated production lines and advanced laser welding equipment.
Huiyao Laser is proud to uphold the highest standards of quality and compliance, holding full ISO certifications (including ISO 9001 for quality management systems) and recently achieving CE certification, affirming our commitment to meeting rigorous European safety and performance benchmarks. As a certified high-tech enterprise, we combine cutting-edge innovation with world-class manufacturing expertise to deliver precision laser solutions trusted by global clients. Our certifications underscore not only regulatory compliance but also our unwavering dedication to reliability, sustainability, and customer satisfaction.
Our Partners
Packaging&Shipping
FAQ
Q1.How do you ensure precision in prismatic cell alignment and stacking?
A1: Advanced vision-guided robots and AI-based alignment systems ensure micron-level precision. Fixtures and jigs are custom-designed for cell dimensions.
Q2. What automation level is achievable for prismatic pack assembly?
A2:Fully automated lines can achieve 20-50 Module per hour (PPH), with robotic handling for cell stacking, welding, and inspection. Semi-automated lines are cheaper but slower.
Q3. How is safety ensured during assembly (e.g., short circuits, thermal runaway)?
A3::Dry room environments (<1% humidity).
Insulation checks and Hi-Pot testing.
Thermal imaging during welding.
Post-assembly tests for overcharge/over-discharge resistance.
Q4. Can the same line handle different prismatic cell sizes (e.g., 50Ah vs. 100Ah)?
A4: Yes, with modular tooling and programmable robots. Quick-change fixtures reduce downtime for cell size adjustments.
Q5. What is the production capacity of a standard assembly line?
A5:: Depends on automation:
Manual/Semi-Auto: 5-10 PPH.
Fully Auto: 20-50 PPH.
High-volume EV lines can exceed 100 PPH.
Q6. How is thermal management integrated into the assembly process?
A6: Cooling plates (liquid/air) are bonded to modules during stacking. Thermal interface materials (TIMs) are applied via automated dispensers.
Q7. What certifications are critical for prismatic pack assembly lines?
A7:ISO 9001 (quality management).
CE/UL (safety compliance).