Full Automatic High Speed Carbon Steel Straight Line Wire Drawing Machine-Songwei Source Factory

Product Description

Product Description
Production process :
Low carbon steel wire rod→High pay-off frame→Mechanical derusting→straight line wire drawing machine→Tension device →wire take-up machine.
Frame:
It is the foundation of the whole drawing machine units. It is welded by buttress plate, bent steel, section steel. All materials are designed safety enough to enhance the rigidity.
Drive:
Power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan.
Capstan structure:
Material is ZG45 steel casting blank body, after quenching and tempering treatment, HB250. hardening layer height 100mm, depth more than 0.4 mm, HRC78-82,long service life.
Capstan cooling:
The main shaft of capstan is fixedly install an upper spiral water jacket, below is a water wheel. Capstan is mounted on the spindle, the lower part of water jacket and capstan inner wall form 10-15 mm water storage. Inside of the capstan use narrow slit water cooling,forming good circulation water cooling.
Drawing die box:
Die box is welded structure, into two cavity. The guide roller is mounted into the side to ensure that steel wire can straight into the drawing die, die holder should be adjusted to wire tangent to enter the drawing rolls tuning roller installed at the entry end of the mold base tuning roll by a small cylinder put power, tuning the swing of the roller, so that the corresponding sensor output signal to fine-tune the speed of change. Mechanical Specifications

Items	Unit	LZ-800-10	LZ-700-9	LZ-560-10	LZ-400-10
Reel diameter	mm	800	700	560	400
Drawing dies	time	10	9	10	10
Max inlet diameter	mm	Φ10-8	Φ8-6.5	Φ6.5-5.5	Φ3.5-2.0
Min outlet diameter	mm	Φ4-3	Φ3-2.5	Φ2-1.8	Φ1-0.8
Drawing speed	m/min	360	480	720	840
Inlet tensile strength	Mpa	≤1300	≤1300	≤1300	≤1300
Total compressibility	%	84-85.94	85.94-85.21	90.53-89.29	87.24-84
Average compressibility	%	18.42-19.58	19.58-19.13	21.00-20.02	18.61-16.74
Single motor power	Kw	90-55	75-55	37-22	15-7.5

Machine Advantages
Wire Pay off system:Pay off system is usually according to the type in the picture, pneumatic lifting pulley, convenient wire threading.we can also produce hydraulic wire pay off systems.
Derusting machine:The derusting machine uses high-speed operation to twist the wire rod at different angles to remove the rust on the surface.
OTO Module:The first wire drawing module adopts an OTO wire storage structure. When a roll of wire rod is about to be used up, the first roll of wire rod can be welded with the second roll of wire rod without stopping the machine.
Drawing drum:The drum of drawing machine adopts narrow slot water cooling, which has good cooling effect. And it is not easy to enter the dust.The drum is sprayed with tungsten carbide coating to prolong the service life.
Die box:The die box adopts special design and adds fixture, which makes it easier for wire drawing powder to adhere to the wire surface.
Control buttons:Each drum body has an independent start stop button, allowing operators to easily control the machinery.
Water cooling detection:Each drum has an independent water flow observation port for easy viewing of water cooling conditions.
Tension device:The tension control system plays an important role in the process of wire take-up. It makes the wire rod bear the best tension and keep constant from beginning to end.
Protection cover:The machine adopts a baking paint process for a more beautiful appearance, and the body color can be customized according to customer requirements.
Wire take up system:Machinery can be equipped with two types of take-up systems, Trunk wire take up machine (Coiler) Spool wire take-up machine (Spooler) and customers can choose according to their own needs.
Control cabinet:High degree of mechanical automation, all kinds of fault information and processing information are displayed on the screen.
Inverter:The machine is equipped with frequency converter, and the energy-saving effect is very obvious. It is very convenient to adjust the speed. The frequency converter also has many protection functions, such as overcurrent, overvoltage, overload protection and so on.
Packaging & Shipping
Package.The main machinery is packed with plastic film and fixed in the container with steel wire. Small mechanical parts are packed in wooden cases.
Shipment.We can book containers for customers according to the mechanical size. If we need LCL, we can arrange to pack and send them to the designated place.
Customer and Market
Friends from all over the world. All key spare parts of the company are independently produced by us to control their processing accuracy and quality, thereby extending the service life of the machinery.The company has taken the lead in passing the ISO9001:2008 quality system certification and the EU CE product safety certification in the same industry, providing reliable assurance for excellent product quality.
The company's machinery and equipment sell well in China, and are exported more than 100 countries and regions such as Romania, Lithuania, Turkey, Poland, Belarus, Ukraine, Russia, Kazakhstan, Saudi Arabia, Egypt, Algeria, South Africa,Vietnam, Thailand, India, Pakistan, Philippines, Indonesia, Australia, Mexico, Colombia, Argentina, Bolivia, Brazil, etc.
After more than ten years of development, the company has grown into one of the leading enterprises in the industry. We adhere to the tenet of "customer first, technology leading". In the future, the company will comprehensively promote industrial development and upgrading, and build the world's leading steel processing equipment. Company Profile
Factory History
Hebei Songwei Intelligent Equipment Co., Ltd. was established in 2002 and is located in Hebei Province, China. It is a high-tech enterprise specializing in the design and manufacturing of metal wire drawing equipment, galvanizing equipment, and their auxiliary equipment. It enjoys a high reputation in the metal wire drawing and processing industry.
Factory Strength
The company currently has 3 production and processing factories, with 8 workshops including metal cutting, precision machining, equipment assembly, and electrical assembly, with a total area of approximately 30000 square meters. The company has advanced processing equipment such as plasma welding, shearing machines, and CNC lathes.
Development Goals
Hebei Songwei Intelligent Equipment Co., Ltd. is committed to international development and participates in at least four international exhibitions each year, taking this opportunity to showcase the company's advanced technology and products to the world and deepen exchanges and cooperation with global partners. FAQ
Q: Are you a manufacturer or a trading company?
A: We are manufacturers. We have a group of high-quality engineers and experts who have been engaged in the field of wire processing equipment.
Q: What are your company's main products?
A: We specialize in the research and manufacturing of machinery such as wire drawing machines, galvanizing lines, annealing industrial furnaces, and nail making machines.
Q: What can we provide to customers?
A: Our professional production and technical personnel can train our customers' employees to ensure their smooth production. And we will provide after-sales service to our customers.
Q: How long is the warranty period for the machine?
A: Warranty period of one year (from the date of completion of mechanical debugging in the buyer's factory).
Q:What machinery does your company mainly produce?
A:Our main products include straight line wire drawing machine, pulley wire drawing machine, water tank wire drawing machine, galvanized wire production lines, annealing furnaces, Welding wire copper plating production line, Welding rod production line, nail making and coils nails machines, etc.
Q: Why did I choose your company?
A: We have over 10 years of professional experience in the production of cable machinery, High security products.
We have a team of experienced technical workers and engineers.
We can support overseas training of engineers.
We can customize designs and accept customer sample designs.
We can provide after-sales service to customers.
Note:
Please provide following information if you want the directly quotation:
1. Wire Material:
2. Inlet Wire Diameter range:
3. Outlet wire Diameter range:
4. Where and what does the wire use for: