Premium Quality NR Rubber Compound for Moulded Parts and Seals

Product Description

A quintessential rubber compound formulation encompasses the following:
Polymer (Rubber) - 100 phr, forming the foundation and backbone of the compound.
Filler - 30-60 phr, enhancing the strength and resilience of the rubber.
Antioxidant - 1-3 phr, safeguarding the rubber from oxidative damage.
Antiozonant - 1-3 phr, providing protection against ozone-induced deterioration.
Oil - 5-30 phr, imparting flexibility and workability to the compound.
Curing agent - 5-10 phr, essential for initiating the vulcanization process to solidify the rubber.
Numerous additional ingredients can be meticulously incorporated to tailor a compound's properties to specific needs. Custom rubber mixing represents a nuanced science that ensures the rubber's desired characteristics by precisely adjusting the component ratios and balancing their interactions. This proprietary aspect is why most manufacturers regard their rubber formulations as intellectual property. Achieving superior mechanical properties without compromising on workability can necessitate extensive testing, spanning hundreds of hours, to perfect the variations in different compositions.
Rubber compounds are meticulously supplied as plates of diverse sizes, ranging in thickness from 0.5 mm to 30 mm. These are adeptly suited for transformation into products through molding and vulcanization processes. Rubber compounds are crafted into various brands, each tailored to serve distinct purposes and applications.Rubber compounds are intricate blends of primary polymers, fillers, and various chemicals, culminating in a refined rubber material. Specifically, a 'rubber compound' denotes a unique blend of ingredients, customized to meet the precise characteristics required for optimal performance under specific conditions. The intricate development of a rubber compound's formulation is fundamentally rooted in the deliberate selection of polymer types.
In addition to the primary elastomer, reinforcing agents such as carbon black, color pigments, curing agents, activators, plasticizers, accelerators, antioxidants, and antiradiation additives are meticulously incorporated into the rubber compound. The possibilities for combinations are virtually limitless, cascading into hundreds of potential formulations.
Here is a concise overview of the diverse types of rubber compounds available:
Oil-resistant rubber compounds, optimally utilized for the manufacture of molded and reinforced industrial rubber products.
Amortization compounds, instrumental in crafting rubber products, shock absorbers, and brake pipes.
Rubber compounds with heightened resistance to atmospheric and ozone influences, ideal for industrial product manufacturing.
Compounds designed for the gumming of chemical equipment, expertly applied in shaft lining.
Compounds for general technical purposes, extensively applied in the production of industrial rubber goods, footwear, and tires.
Repairing rubber, with a thickness of 1.5 - 2 mm (available in rolls), tailor-made for the gluing of inner tubes.
Compounds specifically engineered for the manufacture of high-pressure hoses.
Rubber compounds renowned for their exceptional high wear-resistant characteristics.
Rubber compounds uniquely developed in accordance with individual customer requirements, fostering the innovation of new recipes.
APPLICATION: Comprehensive details are provided on the extensive applications, ensuring optimal usage in diverse fields.
PACKAGE: Meticulously designed packaging solutions ensure the safe and effective distribution of our premium compounds.
PRODUCTION LINE: Our production line boasts cutting-edge technology, guaranteeing superior quality and efficiency.
EXHIBITION: Engage with our innovative exhibition, showcasing the full spectrum of our product capabilities.
Why choose us: Discover the compelling reasons to select our products and services, setting us apart in the industry.
New line: Introducing a revolutionary new line of products designed to exceed expectations.:Experience high-tech production at its finest, with our state-of-the-art mixing line featuring advanced automation for unparalleled precision and consistency.
High performance: Our compounds deliver superior performance, consistently surpassing standard technical quality benchmarks.:The physicomechanical characteristics of our compounds not only meet but exceed the stringent requirements of normative technical standards, ensuring top-tier quality.
Control: Our meticulous quality control process guarantees 100% automatic monitoring of the rheological characteristics for every batch, with test results presented in an easily understandable graphical and tabular format.100% automatic control of the rheological characteristics of rubber compound in each batch with the provision of test results in a clear graphical and tabular form.
Production culture: Our commitment to excellence is embodied in the application of a premium separation emulsion as a release agent, preventing compound adhesion and elevating production standards.Application of a high-quality separation emulsion as a release agent prevents compounds from sticking together and improves the production culture.
Individual approch: Our customer-centric approach ensures personalized service, consulting, and the development of original rubber compound compositions tailored to meet specific requirements.Individual work with customers, consulting and development of the original composition of rubber compounds with the necessary requirements.
Innovations:Our dedicated team passionately engages in monthly endeavors to craft innovative and cutting-edge rubber compound formulations.
More than 50 years of experience:With over five decades of expertise, we possess real-world practical experience, harnessing the power of thousands of components and leveraging innovative materials from the world's leading pioneers in this field.
Delivery typeExperience seamless delivery with our offerings in the form of precision-engineered sheets and versatile tapes. Customize your order with thickness options and cutting to meet your exact needs (width, length), all complemented by automatic marking for enhanced precision and convenience.