High Effierecy Banbury Mixer/High Capacity Internal Rubber Mixer

Product Description

Working principle: M-W pressing and molding mixing tank is applied to ensure good abrasion resistance and even mixture of materials and optimized change of physical nature. 2-turning design is applied for leakage-proof device to largely enhance leakage proof performance, and the built-in dust collector allows for convenient and quick collection of dus
Rubber banbury machine hydraulic internal mixer rubber kneader rubber mixing

Model	LN-GK-25N	LN-GK-35N	LN-GK-50N	LN-GK-80N	LN-GK-110N	LN-GK-160N	LN-GK-250N	LN-GK-270N	LN-GK-420N
Total mixing volume	26.5 (tangential)	35 (tangential)	50 (tangential)	80 (tangential)	110 (tangential)	147 (tangential)	253 (tangential)	250 (tangential)	425 (tangential)
Working volume	20	26	37.5	60	82.5	110	140	188	319
Driving motor (KW)	55	75 (90)	90 (110)	220	250 (280)	500	250	1250 (1500)	2*1250
Rear rotor speed (RPM)	40	40	40	40	40	4-40	20 (front rotor)	4-40 (6-60)	6-60
Speed ratio	1:1.16	1:1.16	1:1.16	1:1.16	1:1.16	1:1.16	1:1.16	1:1.16	1:1.16
Air pressure RPA	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Compressed air consumption (m³/H)	~70	~75	~80	~100	~230	~300	~120	Hydraulic	Hydraulic
Water consumption (m³/H)	~10	~12	~15	~25	~35	~45	~23	~100	~150
Cooling water pressure RPA	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Machine weight (KG)	7000	9000	14000	22000	26000	36000	35000	50000	76000
Dimensions (mm)	4460*3225*3200	4500*2200*3300	5560*2510*3200	5800*2560*4200	6620*2850*4400	8000*3300*4953	7100*3905*4953	8700*4320*6160	10800*4960*7040

Model	LN-GK-30E	LN-GK-45E	LN-GK-90E	LN-GK-135E	LN-GK-160E	LN-GK-190E	LN-GK-250E	LN-GK-320E	LN-GK-420E
Total mixing volume (L)	30 (Intermeshing)	47 (Intermeshing)	87 (Intermeshing)	140 (Intermeshing)	160 (Intermeshing)	200 (Intermeshing)	250 (Intermeshing)	320 (Intermeshing)	420 (Intermeshing)
Working volume (L)	20	30	57	91	104	130	162	208	273
Driving motor (KW)	160	280	520	720	750	1100	1250	1680	2-1250
Rear rotor speed (RPM)	6-60	6-60	6-60	6-60	5-50	6-60	4-40	6-60	6-60
Speed ratio	1:1	1:1	1:1	1:1	1:1	1:1	1:1	1:1	1:1
Air pressure RPA	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Compressed air consumption (m³/H)	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic
Water consumption (m³/H)	~15	~15	~25	~40	~50	~60	~100	~120	~150
Cooling water pressure RPA	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Machine weight (KG)	11000	15000	23000	29000	39000	45000	56000	60000	78000
Dimensions (mm)	4500*2200*3300	6200*2435*3750	7500*2870*4700	8200*3100*5275	8600*3800*5730	9000*4500*6200	9500*4800*6330	9800*4850*6500	11500*4960*7400

Mass Production Kneader Mixer with Different Rotors
LINA Shear Type Dispersion Kneader for Rubber is suitable for a wide range material including high filling rubber, plastic, elastomers, ceramics and mental, and other solids, semi-solid and powder materials. To ensure the maximum dispersion effect, the specification of rotor, top and down ram is optimized. This model of Intermeshing Type banbury mixer, the rotor must be driven by a constant speed connecting gear, the large diameter of one rotor interacts with the small diameter of the opposite. There is ridges on the rotor, the ridges are helically shaped along the rotor to allow the mixing material to move axially within the mixing chamber. Dispersion mixing is mainly carried out in a small gap between two size rotors. For high hardness materials, Tungsten carbide can be casted on the surface of rotors and mixing chamber. In addition, surface that directly contact with the materials is mirror polished which ensures all the materials easy to be cleaned without stickiness and avoid formula lost and pollution. This type of Small Size Banbury Kneader with Intermeshing Type is able to meet the large demand in today`s industry. Intermeshing Type Dispersion Kneader, Intermeshing Type Dispersion Kneader, Intermeshing Kneader For Rubber Mixing, Rubber Intermeshing Type Kneader

Characteristics of Mass Production Kneader Mixer for Rubber
1. Higher cleanness: Clean up the material without dead corners, the mixing chamber and rotors can be separated completely; All surface that directly contact with the material is mirror polished, which ensure all the materials easy to clean without stickiness.
2. Wearable inner cavity: Imported special new alloy steel and Vacuum heat treatment are adopted. Strong wear resistance, resistance to horizontal erosion, corrosion resistance and high glossy finish effects are achieved.
3. Adjustable rotor speed ratio: The speed ratio of rotors is adjustable, which target at some special material function requirements and achieve best dispersion effect and efficiency.
4. Temperature control system: A lot of trials report that stage temperature control has the essential effect of ceramics` color difference.
PLC intelligent control system:
1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.
2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.
3. The control system is capable of remote importing of the process recipe and data monitoring, and communicating with MES via Ethernet communication interface.
4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided