Basic Info.
Model NO.
ZY-02A3-114.3mm
Specification
ZY-02A3-114.3mm
Product Description
Company Profile
Founded on May 16, 2023, our company is located in the Yichun Economic and Technological Development Zone. This beautiful city boasts a convenient transportation network, including the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. The recent opening of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further improved connectivity to major economic circles, laying a solid foundation for our company's growth.
Corporate Culture
Our core values are innovation, integrity, cooperation, and win-win outcomes. We encourage our employees to embrace innovation and adapt to market changes while maintaining integrity in our operations to build long-term relationships with customers and partners. Jiangxi Zhongyan is dedicated to the philosophy of "Quality First, Service Foremost," continually improving our products and services, expanding our markets, and creating value for customers. With the collective efforts of our employees and the support of our partners, we aim to become a leading enterprise in the global bottle-blowing machine industry.
Business Scope
We specialize in producing and selling plastic packaging machinery, including on-demand drinking water filling equipment, bearing gears, gas compression machinery, molds, and water treatment equipment. We also represent servo motors and PLCs. Zhongyan Intelligent Equipment is focused on bottle-blowing machines, offering advanced and reliable solutions for global customers. Our range includes fully automatic and semi-automatic PET and PP bottle-blowing machines, widely used in the beverage, food, pharmaceutical, and cosmetics industries.
Innovation & Service
We specialize in the research, development, manufacturing, and sales of intelligent equipment, holding multiple patents. Our big data backend enables us to provide remote after-sales service through data analysis, enhancing operational efficiency.
Our Advantages---Simple operation&Wide application
ZY series automatic bottle-blowing machine is developed and manufactured with the most advanced bottle-making technology in the world. This machine has high automation and intelligence characteristics, stable and reliable machine performance, simple structure, high production efficiency, low energy consumption, and products not polluted by intermediate links. It is widely used in the production of food, beverage, cosmetics, and medicine containers.
1. Performance and Advantages. 1.1 Control of the human-machine interface, designed for simple operation
1.2 Automatic performs sorting and loading, hopper-type performs storage
1.3 Automatic preform discharging is stable and reliable, with preform feeding automatically controlled based on the inventory in the material channel.
1.4 Good sealing and pollution-free
1.5 Comprehensive heating system with stable rotation and revolution mechanisms.
1.6 The preformed tube is heated evenly, making it easy to blow.
1.7 Each section of the preform tube can have its heating temperature easily adjusted to minimize energy consumption.
1.8 The infrared lamp in the furnace can include a cooling system with circulating air. The heating lightbox uses an automatic feedback system for consistent power 1.9 output, unaffected by voltage fluctuations.
2. Automatic taking, loading, and bottle arrangement, avoid contamination during the intermediate steps.
3. Rapid Mold Replacement within half an hour.
4. A high level of automation is implemented to minimize bottle contamination.
This equipment has a fully enclosed design that uses a robot and conveyor belt to transport blown bottles directly to the warehouse, minimizing handling. This ensures the bottles remain pollution-free and meet national hygiene standards
5. The performance of the equipment is consistently stable and reliable.
All key machine components, including electrical and pneumatic parts, seals, bearings, and reducers, are from trusted brands for reliable performance. The machine includes a one-year warranty and lifetime maintenance.
6. Touchscreen.
The operation uses a user-friendly human-machine interface with various parameter options, allowing for simple and manual control. A programmable logic controller (PLC) connects to the machine via a communication cable, enabling the management of all movements. If a malfunction occurs, the machine issues a warning signal and provides a fault diagnosis report, allowing the operator to quickly identify and resolve the issue .
7. Security
7.1 The ZY series automatic bottle-blowing machine features complete mechanical and electrical safety devices, ensuring operator safety and stable equipment performance. 7.2 Ensuring the safety of operators.
7.3 The equipment has a fully enclosed design and a reliable safety door system to maximize operator safety. 7.4 Equipment security. Multi-point detection technology enhances the safety of the positioning, mold clamping, and stretching systems.
ZY-02A3-114.3mm Machine Features:
1. The machine operates fully automatically with two cavities for blow molding, producing up to 1000 ml and a theoretical output of 1,000 to 2,000 bottles per hour.
2. It is designed for PET containers with a neck diameter of φ20 mm to φ68 mm, a maximum diameter of φ100 mm, and a height under 220 mm.
3. Specifically made for wide-mouth bottle preforms.
4. Featuring a fully enclosed design, it uses robotic arms and conveyors for bottle transfer, eliminating manual contact and ensuring compliance with hygiene standards.
5. Offers short cycle times, high output, low energy consumption, and reduced labor costs.
6. Equipped with an imported control system for stable performance and easy operation.
ZY-02A3-114.3mm machine Floor Plan
ZY-02A3-114.3mm machine parameters
Composition | Items | Technical Parameters |
Product Conditions | Maximum ProductVolume | 1000ml |
Maximum Product Diameter | Φ100mm |
Product bottle neck dimensions | Φ20mm ~ Φ68mm |
Maximum Product Height | <220mm |
Maximum Preform Height | <200mm |
Mold Clamping Stroke(Servo Mot) | 0~120 mm |
Bottle Spacing | 114.3mm |
Heating Spacing | 114.3mm |
Standard Mold Thickness | 180mm |
Production Capacity | 1000~2000 |
Number of Mold | 2 |
Heating Section | Unit | 4 |
Number of Heating Lamp Layers | 8 |
Number of Preform Holders | 58 |
Electrical Parameters | Voltage | 380V |
Frequency | 50/60Hz |
Operating Power | 18~20kw/h |
InstalledPower | 65kw |
Air Source(High Pressure Air Consumption Depends onPET Bottle Volume) | Low Pressure Compressed Air Presser | 8~10bar |
Low Pressure Compressed Air Consumption | 0.5~1.0m3/min |
High Pressure Compressed Air Pressure | 26~35bar |
High Pressure Compressed Air Consumption | 1.0~3.0m3/min |
CoolingWater (Water Temperature≤18ºC) | Pressure | 3~4bar |
Flow Rate | 5m3/h |
Weight | Main Machine. | 3T |
Equipment Dimensions | Main Machine(L×W×H) | 3020mm×1680mm×2140mm |