High Precision Oturncnc Vertical 5-Axis Simultaneous Milling Machine

Product Description

2, machine parameters and configuration
2.1, basic parameters

Name		Units	Parameters	Spare note
Processing Range	Three-axis travel (X/Y/Z)	mm	850/500/550	Two lines and one hard
	Distance from spindle center line to column guide rail surface	mm	570
	Distance from nose end of spindle to work surface	mm	140~690
work As a Taiwan	Bench size (length x width)	mm	1000 x 510
	Maximum load	kg	600
	Number of T-slots x slot width x spacing		5 x 18 by 90
The main shaft	Spindle speed	rpm	8000
	Spindle cone hole		BT40
	Spindle motor power	kW	11-15
speed The degree of	Fast moving speed (X/Y/Z axis)	m/min	20/30
	Cutting feed speed	mm/min	1~8000
ATC Since the dynamic in The knife	Number of knives	the	24
	Maximum diameter/length/weight of the cutter		Æ78mm/300mm/8kg
	Maximum diameter of tool (put full knife/empty adjacent knife)	mm	Æ130
	Knife selection method		Choose any/order
	Cutter exchange time (knife-knife)	S	1.8
Machine tool Precision	Positioning accuracy (X/Y/Z)	mm	0.O08
	Repeat positioning accuracy (X/Y/Z)	mm	0.O05
its it	Air source/pressure		280L/min 6~8bar
	Total electrical capacity of machine tool	kVA	20
	Cooling box volume	L	300
	Machine profile dimensions (L x W x H)	mm	3600 * 3100 * 3000
	Machine weight	kg	About 6000

2.2, machine tool standard configuration

Serial Number	First name	Quantity	Spare note
1	FANUC Oi-MF (5) Numerical control system	1	Open high speed high precision, open the fourth axis
2	Spindle motor power	1	11-15(KW)
3	Three-axis motor power	3	2.5/1.8/1.8 (KW)
4	Hand operated unit	1
5	Disk knife library	1	24
6	Chain plate chip remover	1
7	Electrical box air conditioning	1
8	Automatic lubrication system	1
9	Tricolor Lights	1
10	Spindle blow device	1
11	Air Curtain Protection	1
12	Clean air gun	1
13	Lighting fixtures	1
14	Random attachments	1
15	Come with a set of standard technical documents	2	1 for paper and 1 for CD
16	Base mounting kit	1

Two, the main parts of the equipment brand

Serial Number	Name and specification	Brand	Spare note
1	Control System FANUC Oi-MF (5)	FANUC
2	Spindle unit	Luo Yi/Psen/Ocheng	Taiwan
3	Lead screw bearing	NSK
4	Ball screw	Shangyin/Yintai
5	Linear rail (X-35, Y-45, Z-hard rail)	Shangyin/Yintai
6	Knife library (24 knife arm type knife library)	Okada
7	Lubrication system	Proton
8	Heat exchanger	Rico
9	Oil cooler	Reco
10	Original major appliances	Schneider

Note: The manufacturer reserves the right to replace the equivalent brand
3. FANUC 0i-MF (5) system main function list (some functions need to be combined with the configuration of the host to achieve)

Serial Number	Features	Instructions	Remarks
1	Control the number of axes	3 axes	The system controls up to 4 axes
2	Control the number of axes at the same time	3 axes
3	High response vector control	HRV2, HRV3 control
4	Imperial/metric conversion
5	Mirror image
6	Location tracking
7	Servo off/mechanical hand wheel feed
8	Abnormal load detection
9	DNC Run
10	Use the memory card for the DNC run
11	Program restart
12	Manual interrupt and restore
13	Rigid tap back
14	Spiral interpolation
15	Thread cutting, synchronous feed
16	Feed per minute/feed per turn
17	Speed control based on arc interpolation acceleration
18	AI first control
19	Maximum instruction value	±9 digits
20	Diameter/radius specified
21	Flat surface choice	G17, G18, G19
22	Feed shaft absolute position encoder	No need to return to zero power off memory
23	Automatic coordinate system setting
24	Workpiece coordinate system	G52~G59
25	Job coordinate value preset
26	The workpiece origin offset measurement is entered directly
27	Program storage capacity	512kbytle
28	Any Angle chamfer/corner R
29	Subroutine Calls	10 layers nested
30	Scaling
31	Coordinate system rotation
32	Programmable image
33	Small bore deep hole drilling cycle
34	Model data entry
35	Graphic Dialog Input
36	Spindle positioning	1
37	Rigid tapping
38	Tool function	T8 digits
39	Number of tool compensation	400
40	Tool Life Management
41	Number of login programs	400 programs
42	Program Protection
43	Background editing
44	Status display/alarm display
45	Alarm/operation resume shows
46	Working hours/parts count display
47	Actual speed display
48	Operate the monitor picture
49	Servo/spindle adjustment screen
50	Servo waveform display
51	Graphic display
52	Repair information screen	Chinese
53	18 language/dynamic switching display
54	Data protection keys
55	Help Features
56	Self-diagnostic function
58	RS232 interface
59	Memory card input/output
60	Naninterpolating
61	Embedded Ethernet

Four, equipment recommended oil and grease table

Site of use		Name	Capacity	Brand	Manufacturer Recommended	Remarks
Hydraulic Station (Non-standard)		Hydraulic oil	80L	Number forty-six	Shell Lux 46 or Great Wall HF-2 46	Replace it once after 3 months of initial use; Replace it every 6 months after that
Lubrication system	Bearings and turboworm	Lithium base grease		NBU-15	Klub, Germany	1/3 of the bearing void volume
	Lubrication of guide rail and lead screw pair	Guide rail oil	2L	32 # (Winter) 68 # (Summer)	Shell Tonna T32 (<10 degrees) T68 (>10 degrees) Or the Great Wall HG32 (<10 degrees), HG68 (>10 degrees)	Fill when the oil level is below the lowest level line

5. Equipment customer safety adjustment preparation table

Serial Number	Items	Requirements	Remarks
2, machine parameters and configuration 2.1, basic parameters Name Units Parameters Spare note Processing Range Three-axis travel (X/Y/Z) mm 850/500/550 Two lines and one hard Distance from spindle center line to column guide rail surface mm 570 Distance from nose end of spindle to work surface mm 140~690 work As a Taiwan Bench size (length x width) mm 1000 x 510 Maximum load kg 600 Number of T-slots x slot width x spacing 5 x 18 by 90 The main shaft Spindle speed rpm 8000 Spindle cone hole BT40 Spindle motor power kW 11-15 speed The degree of Fast moving speed (X/Y/Z axis) m/min 20/30 Cutting feed speed mm/min 1~8000 ATC Since the dynamic in The knife Number of knives the 24 Maximum diameter/length/weight of the cutter Æ78mm/300mm/8kg Maximum diameter of tool (put full knife/empty adjacent knife) mm Æ130 Knife selection method Choose any/order Cutter exchange time (knife-knife) S 1.8 Machine tool Precision Positioning accuracy (X/Y/Z) mm 0.O08 Repeat positioning accuracy (X/Y/Z) mm 0.O05 its it Air source/pressure 280L/min 6~8bar Total electrical capacity of machine tool kVA 20 Cooling box volume L 300 Machine profile dimensions (L x W x H) mm 3600 * 3100 * 3000 Machine weight kg About 6000 2.2, machine tool standard configuration Serial Number First name Quantity Spare note 1 FANUC Oi-MF (5) Numerical control system 1 Open high speed high precision, open the fourth axis 2 Spindle motor power 1 11-15(KW) 3 Three-axis motor power 3 2.5/1.8/1.8 (KW) 4 Hand operated unit 1 5 Disk knife library 1 24 6 Chain plate chip remover 1 7 Electrical box air conditioning 1 8 Automatic lubrication system 1 9 Tricolor Lights 1 10 Spindle blow device 1 11 Air Curtain Protection 1 12 Clean air gun 1 13 Lighting fixtures 1 14 Random attachments 1 15 Come with a set of standard technical documents 2 1 for paper and 1 for CD 16 Base mounting kit 1 Two, the main parts of the equipment brand Serial Number Name and specification Brand Spare note 1 Control System FANUC Oi-MF (5) FANUC 2 Spindle unit Luo Yi/Psen/Ocheng Taiwan 3 Lead screw bearing NSK 4 Ball screw Shangyin/Yintai 5 Linear rail (X-35, Y-45, Z-hard rail) Shangyin/Yintai 6 Knife library (24 knife arm type knife library) Okada 7 Lubrication system Proton 8 Heat exchanger Rico 9 Oil cooler Reco 10 Original major appliances Schneider Note: The manufacturer reserves the right to replace the equivalent brand 3. FANUC 0i-MF (5) system main function list (some functions need to be combined with the configuration of the host to achieve) Serial Number Features Instructions Remarks 1 Control the number of axes 3 axes The system controls up to 4 axes 2 Control the number of axes at the same time 3 axes 3 High response vector control HRV2, HRV3 control 4 Imperial/metric conversion 5 Mirror image 6 Location tracking 7 Servo off/mechanical hand wheel feed 8 Abnormal load detection 9 DNC Run 10 Use the memory card for the DNC run 11 Program restart 12 Manual interrupt and restore 13 Rigid tap back 14 Spiral interpolation 15 Thread cutting, synchronous feed 16 Feed per minute/feed per turn 17 Speed control based on arc interpolation acceleration 18 AI first control 19 Maximum instruction value ±9 digits 20 Diameter/radius specified 21 Flat surface choice G17, G18, G19 22 Feed shaft absolute position encoder No need to return to zero power off memory 23 Automatic coordinate system setting 24 Workpiece coordinate system G52~G59 25 Job coordinate value preset 26 The workpiece origin offset measurement is entered directly 27 Program storage capacity 512kbytle 28 Any Angle chamfer/corner R 29 Subroutine Calls 10 layers nested 30 Scaling 31 Coordinate system rotation 32 Programmable image 33 Small bore deep hole drilling cycle 34 Model data entry 35 Graphic Dialog Input 36 Spindle positioning 1 37 Rigid tapping 38 Tool function T8 digits 39 Number of tool compensation 400 40 Tool Life Management 41 Number of login programs 400 programs 42 Program Protection 43 Background editing 44 Status display/alarm display 45 Alarm/operation resume shows 46 Working hours/parts count display 47 Actual speed display 48 Operate the monitor picture 49 Servo/spindle adjustment screen 50 Servo waveform display 51 Graphic display 52 Repair information screen Chinese 53 18 language/dynamic switching display 54 Data protection keys 55 Help Features 56 Self-diagnostic function 58 RS232 interface 59 Memory card input/output 60 Naninterpolating 61 Embedded Ethernet Four, equipment recommended oil and grease table Site of use Name Capacity Brand Manufacturer Recommended Remarks Hydraulic Station (Non-standard) Hydraulic oil 80L Number forty-six Shell Lux 46 or Great Wall HF-2 46 Replace it once after 3 months of initial use; Replace it every 6 months after that Lubrication system Bearings and turboworm Lithium base grease NBU-15 Klub, Germany 1/3 of the bearing void volume Lubrication of guide rail and lead screw pair Guide rail oil 2L 32 # (Winter) 68 # (Summer) Shell Tonna T32 (<10 degrees) T68 (>10 degrees) Or the Great Wall HG32 (<10 degrees), HG68 (>10 degrees) Fill when the oil level is below the lowest level line 5. Equipment customer safety adjustment preparation table Serial Number Items Requirements Remarks 1 Plant foundation Condition confirmation The machine weighs about 6T, see the foundation drawing Fast drying cement recommended for secondary watering of anchor bolts: High strength non-shrinkage grouting material 2 Prepare the incoming power cable Cable YJV 4 x 16 3 Prepare compressed air access The filtration accuracy of the air source is 100μm, and the outer diameter of the gas pipe is 10 mm 4 Oil for equipment See "Recommended Oils and greases Sheet" for details 5 Confirmation of shipping status 1. Confirm the mode of transportation according to the plant and surrounding road conditions 2. Meet the net transport size of the largest parts of the machine tool 3. Confirm the lifting method according to the actual height of the plant 6 Prepare for mounting spreader Wire rope, bearing 6T or more 1	Plant foundation Condition confirmation	The machine weighs about 6T, see the foundation drawing
		Fast drying cement recommended for secondary watering of anchor bolts: High strength non-shrinkage grouting material
2	Prepare the incoming power cable	Cable YJV 4 x 16
3	Prepare compressed air access	The filtration accuracy of the air source is 100μm, and the outer diameter of the gas pipe is 10 mm
4	Oil for equipment	See "Recommended Oils and greases Sheet" for details
5	Confirmation of shipping status	1. Confirm the mode of transportation according to the plant and surrounding road conditions 2. Meet the net transport size of the largest parts of the machine tool 3. Confirm the lifting method according to the actual height of the plant
6	Prepare for mounting spreader	Wire rope, bearing 6T or more

1. Equipment technical description, parameters and configuration
1, equipment technical description
VMC-850L is a small and medium size roller type vertical machining center, using mechatronics design, beautiful appearance, can be precision cutting. After the workpiece is once installed, the machine tool can automatically and continuously complete the processing of milling, drilling, boring, expanding, reaming, sinking, tapping and other processes.
This machine is suitable for medium and small box class, plate class, plate class, shell class and other complex parts of a variety of processing, widely used in auto parts, valves, engineering machinery, IT equipment, optical equipment, medical equipment and aerospace and other industries.
Whole machine: The whole machine adopts roller fixed, cross sliding table moving structure. The whole machine has high rigidity, high stability and high reliability
Sex. The machine has the function of automatic chip removal and large flow chip flushing. Fully enclosed protection beautiful shape, easy operation and maintenance.
Headstock: Adopt Taiwan's high-speed spindle unit, spindle adopts BT40 specification, with center blowing function.
Tool store: The tool store adopts Taiwan's disc type tool store, with reliable quality and stable performance. The tool store uses the manipulator to change the knife and the knife
The storage capacity is 24 knives, and the tool change time is fast.
Drive: The three-axis motor and the high-precision ball screw are directly connected and driven, and the ball screw is pre-stretched
To further improve the transmission rigidity and positioning accuracy. The three linear coordinate axes all adopt linear rolling guide rails.
The machine tool has small vibration when feeding at high speed, no crawling when feeding at low speed, and has high accuracy and stability.
System: Equipped with high performance FANUC 0i-MF (5) numerical control system, to ensure the stability of the machine tool control, but also to ensure
The CNC machining function and auxiliary function required by the user.
Machine tool all parts processing, assembly finished product quality in line with product drawings and related technical requirements, its safety standards in line with GB15760-2004 "metal cutting machine tool safety protection general technical conditions" relevant provisions, Its accuracy standards meet the relevant provisions of GB/T17421-2000 "General Rules for Machine Tool Inspection" and JB/T8771-1998 "Inspection Conditions for Machining Center".