Fully Automatic Electric Water Heater Tank Production Machine

Product Description

I. Design parameters and specifications
1).Product type: Electric Water Heater tank
2). Plate size:L×W×H=600×500×2.0(mm);Cover size:D×H=320×170(mm)
3).Output:100 Set/ Hr(60L single bile)
4).Conveying mode: stainless steel plane conveying;
5).Standard transmission line speed:0.7 m/min, stepless speed regulation: 0.5-1.5 m/min;
6). Heating method:
The electric heating tube is used to centralize heating to assist hot air circulation in the oven.
The pretreatment tank liquid is heated directly by stainless steel heating tube.

Process flow:

No.	Process name	Process time (Min)	Process temperature(ºC	Remark
1	Pre-Degreasing	60	40~50	Electric heating
2	Degreasing	120	40~50	Electric heating
3	Washing1#	60	/	/
4	Washing2#	60	/	/
5	Blow water	/	Compressed air	/
6	Drying	480	120~150	Electric heating
7	Cooling	120	/	Fan
8	Unload		/	Manual

II. Equipment Specifications, Types and Budget Tables

No.	Name	Specifications and models	Qty	Unit
1	Pretreatment equipment		1	set
1.1	Tank		1	set
1.1.1	Pre-Degreasing		1	set
	Size of inner :	L×W×H=2.2×0.7×0.5(m)
	Inner wall	1.5mm thick SUS201 stainless steel plate
	Heat preservation layer	50mm thick, rock wool
	Out Wall	0.8mm thick SUS201 stainless steel plate
	Cover	0.8mm thick SUS201 stainless steel plate
	Skeleton and column	Section steel
	Overflow pipe	1.5 inch stainless steel pipe
	Drainage pipe, ball valve	2 inch stainless steel pipe
	Filter net	Stainless steel material, 60 meshes	2	layer
	Electric heating tube	Stainless steel heating pipe	25	KW
1.1.2	Degreasing		1	set
	Size of inner :	L×W×H=2.2×1.4×0.5(m)
	Inner wall	1.5mm thick SUS201 stainless steel plate
	Heat preservation layer	50mm thick, rock wool
	Out Wall	0.8mm thick SUS201 stainless steel plate
	Cover	0.8mm thick SUS201 stainless steel plate
	Skeleton and column	Section steel
	Overflow pipe	1.5 inch stainless steel pipe
	Drainage pipe, ball valve	2 inch stainless steel pipe
	Filter net	Stainless steel material, 60 meshes	2	layer
	Electric heating tube	Stainless steel heating pipe	45	KW
1.1.3	Washing1-2#	Each Including:	2	set
	Size of inner :	L×W×H=2.2×0.7×0.5(m)
	Inner wall	1.5mm thick SUS201 stainless steel plate
	Skeleton and column	Section steel
	Overflow pipe	1.5 inch stainless steel pipe
	Drainage pipe, ball valve	2 inch stainless steel pipe
	Filter net	Stainless steel material, 60 meshes	2	layer
1.2	Sprinkling System		4	set
1.2.1	Pre-Degreasing		1	set
	Pump	2 in. Carbon steel pipe pump , 1.5Kw	1	set
	Seal ring	Vulnerable parts
	Main pipe	2.5 inch galvanized pipe	1	set
	Manifold pipe	1 inch galvanized pipe	5	Row
	Nozzle	Fast-loading universal plastic nozzle	70	pi
	ball valve	2.5 inch ordinary ball valve	1	set
1.2.2	Degreasing		1	set
	Pump	2.5 in. Carbon steel pipe pump , 4Kw	1	set
	Seal ring	Vulnerable parts
	Main pipe	2.5 inch galvanized pipe	1	set
	Manifold pipe	1 inch galvanized pipe	7	Row
	Nozzle	Fast-loading universal plastic nozzle	98	pi
	ball valve	2.5 inch ordinary ball valve	1	set
1.2.3	Washing1-2#	Each Including:	2	set
	Pump	2 in. Carbon steel pipe pump , 1.5Kw	1	set
	Seal ring	Vulnerable parts
	Main pipe	2 inch galvanized pipe	1	set
	Manifold pipe	1 inch galvanized pipe	5	Row
	Nozzle	Fast-loading universal plastic nozzle	70	pi
	ball valve	2.5 inch ordinary ball valve	1	set
1.3	Sprinkling Room		1	set
	Size of inner :	L×W×H=12×2.0×0.7(m)
	Inner wall	1.2mm thick SUS201 stainless steel plate
	Top wall	1.2mm thick SUS201 stainless steel plate
	structure	Adopt Cover plate structure, convenient maintenance
	Floor	1.5mm thick SUS201 stainless steel plate
	Skeleton and column	Section steel
1.4	Water blowing device		1	set
	structure	Use compressed air to blow water (air source provided by customers)	1	set
	Nozzle	Special nozzle	1	set
	pipe	galvanized pipe	1	set
1.5	Waste Gas Discharge System		1	set
	Blower	Centrifugal fan,2.2Kw	1	set
	Discharge pipes	made from PVC	25	mi
2	Conveyor system		1	set
	Conveying mode	Stainless steel plane conveying
	Conveyor specifications	L×W×H=22.1×1.8×0.7(m)
	Speed adjustable range	0.5-1.5m/min;
	Chain	2 inch stainless steel roller chain	92	meter
	Shaft piercing	Stainless steel shaft, 150 mm apart	306	pi
	Mesh belt	Line diameter 2.0mm, 1.7m wide SUS304 stainless steel mesh.	46	meter
	track	stainless steel	1	set
	Skeleton and column	Section steel	1	set
	Drive device	3 Kw, 3 emergency stop switches	1	set
	Tension device	Screw tensioning form.	1	set
	Bracket	Adjustable foot cup	1	set
3	Drying oven	Temp.120~150ºC	1	set
	Size of inner chamber	L×W×H=5.6×2.0×0.7(m)
	structure	The baking furnace adopts a straight-through structure, and the exhaust gas discharge pipe is set at the inlet and outlet of the furnace to be outdoors.
	Inner wall	1.0mm thick galvanized plate
	Outer wall	1.0mm thick colour steel plate
	Heat preservation layer	100mm thick, rock wool
	Skeleton and column	Section steel
	Waste gas discharge pipe	1.0mm galvanized plate	16	meter
4	Heating System		1	set
	Maximum temperature	≤160ºC,Temperature is adjustable
	Mode	Direct Heat Circulation by Hot Air with Electric Heat Pipe
	Heating tube	Stainless steel heating pipe	65	kw
	Hot air circulating fan	Water-cooled heat-resistant fan, 4kw, Foshan	1	set
	Air trough and duct in furnace	11.2mm thick galvanized sheet
	Heat exchange chamber	Inner wall 1.0 mm stainless steel plate, outer wall 1.2 mm thick cold-rolled plate, insulation layer 120 mm thick aluminium silicate fiber cotton
5	Cooling section		1	set
	Size	L×W×H=2×2.2×0.6(m)
	Wall	1.2mm Galvanized plate
	Skeleton and column	Section steel
	Blow	5 # Axial Flow Fan, 2.2kw, Foshan	1	set
	Cooling fan	18 in. Foshan	2	set
	Pipe	Φ500,1.0mm thick galvanized sheet	8	meter
6	Electrical Control System		1	set
	control mode	Button control
		Spray control system	4	set
		Tank temperature control	2	set
		Conveyor Control System	1	set
		Temperature Control of Drying Furnace	1	set
		Fan contro	2	set
7	Vulnerable parts		1	item
	Pump Seal Ring		4	pcs
	Pretreatment heating pipe		2	pc
	Oven heating pipe		2	pcs
	chain		1	meter
	Mesh belt		1	meter
	Pretreatment nozzle		40	pc
	Temperature control		1	pc
	Thermocouple		3	pc
	AC contactor 25A-40A		2	pc
	AC contactor 6A-25A		2	pc
	Thermal relay 3A-15A		2	pc

III.Engineering service mode
1.The quotation includes the ex-factory price and tax of the equipment.
The following costs are excluded:
1) No items are listed in the budget tables of waste water and waste gas treatment equipment, air compressor equipment, laboratory equipment, etc.
2) Installation personnel visa fee, round trip travel fee, accommodation fee during installation and installation tools, etc.
3) Transportation fees;
2. Construction period: design and manufacture time: 70 days;
Installation and commissioning time * number of people: 60 days * 4 people;
(Customers provide the main installation equipment, including welding machine, cutting machine, etc., as well as the installation of auxiliary personnel not less than 4 people)
3. After-sales service mode:
(1) The normal use of equipment is guaranteed for one year, and the guaranteed period starts from the date of final acceptance. The supplier shall be responsible for timely troubleshooting in accordance with the time required by the demander if there is a failure during the warranty period (the Demander shall be responsible for overseas travel, accommodation expenses and wages)
(2) After the warranty period, according to the requirements of the demand side, the supplier provides timely telephone and network consulting services and other assistance. The cost of service (personnel, accessories, etc.) generated in the process of service shall be borne by the buyer.
IV. Product
Contact information: