High-Performance Customized MDF HDF Production Line for Daily Output 200-2000cbm

Product Description

Equipment features
Our company based on years of experience in the production of wood-based panel and absorbing the most advanced technology from abroad, continuously optimizes and improves. Our independently developed multi opening press production line has the advantages of short hot pressing cycle, excellent and stable product quality, and low production cost.
Manufacturing technique of MDF board production
In this program, the MDF production line is mainly made of artificial fast-growing small diameter wood, branches, cutting leftovers and processing leftovers. After chipping, screening, hot grinding, glue spreading, drying, air separation, Mat-forming, pre-pressing, edging and hot pressing, the slab board is sent to the cooling machine by transport. The well-stacked boards are sent to the sanding saw line for cutting by forklift. The cut boards enter the sorting area for grading. The finished products are transported to the finished products warehouse by forklift.
Control system legend as following
The control system mainly adopts a decentralized centralized control system, which integrates control technology and communication technology. It is the most advanced computer and PLC technology in the world today. Through software programming and HMI (human-machine interface) control MCC, PLC control cabinet output and drive the on-site motor motors, frequency converters, regulating valves, solenoid valves and other actuators to achieve automatic control and adjustment of the system to meet various production processes Needs. The HMI interface uses an industrial control host computer for real-time monitoring, using multimedia technology, with 3D animation, full Chinese display, sound and light prompts and other colorful human-machine interactive interfaces, which can intuitively display the actual situation of the production system, and each operating data is dynamic in real time It is stored and displayed on the industrial control host computer, so that the running status of the production line is clear at a glance, and the operation is more intuitive and simple. The system has good interconnectivity and openness, with sufficient upgrade and backup functions, and meets the requirements of IEC61158 and EN50170 standards. And it has the advantages of safe and reliable operation in harsh working environment and full-view visual display of the working status of the production line.
Mat forming machine advantage:
1. High pavement precision, uniform vertical and horizontal density distribution of slab.
2, Forming head adopts precision needle roller forming, with leveling roller, piano key adjustable smoothing device, to achieve fine forming of the forming system.
3, Forming comes with micelle, foreign matter, large material removal equipment, forming uniformity further improved.
4, The inclination and height of the forming head and the spacing and speed of the forming roller can be adjusted, and the leveling roller is provided after the forming head, so that the quality of the slab per unit area is basically constant after the pavement.
5, Dust removal layout is reasonable, low power consumption, conducive to maintaining a clean production environment of the workshop.
6, Intelligent program control, reliable operation, many sensors real-time data collection and feedback, automatically adjust the equipment to the best operating state, avoid unexpected shutdown.
7. Simple control interface, real-time display and record of process flow and parameter changes, easy for operators to use and improve operation efficiency.
8, The process menu one-click import, a variety of plate production process is easy to switch.
9, After the sanding, the surface is uniform, which is conducive to veneer treatment.
Pre-press machine
The role of the prepress is to roll the completely paved material, make the slab thinner, strengthen the strength, discharge a part of the air in the slab to reduce the exhaust during hot pressing, can effectively shorten the hot pressing cycle, and improve the physical index of the sheet.
Cooling section
Delivery goods
Installation in site