US$800.00-3,000.00
|
1 Piece
(MOQ)
|
Basic Info.
Corrosion Resistance
High Corrosion Resistance
Journal Diameter Dimensional Accuracy
IT6-IT9
Journal Surface Roughness
0.63-0.16μm
Surface Finish
Normalizing & Tempering ..
Tolerance
Precision Tolerance
Certificate
ISO, ABS, BV, CCS, Dnv, Lr, Gl, Mill Certificate
Quality Inspection
Ut, Chemical Composition, Physical Properties/SGS
Material
Alloy Shaft, Steel, Stainless Steel, Customized
Process
Open Die, Ring Rolling, Hot Forging, Open Die
Drawing Format
2D/(Pdf/CAD)3D(Iges/Step)
Transport Package
Seaworthy Packing/Wooden Box or Client′s Require
Production Capacity
500 Ton/Month
Product Description
Product Description Product Name: Customized Forging Roller and Forging Shaft
Forged shafts find widespread use in a wide range of mechanical systems, including but not limited to automotive drivetrains, industrial machinery, marine propulsion systems, and power transmission equipment. Their superior performance and reliability make them indispensable components in demanding operating environments where safety and efficiency are paramount.
Material | 42CrMo, 40CrNiMo, 40Cr,40CrNi 20GrMnTi carburizing and quenching, etc. The surface roughness can reach 0.8.The hardness of the shaft can reach HRC60, and non-standard customized services can also be provided. |
Heat treatment | Normalizing,Annealing,Quenching&Tempering,SurfaceQuenching,Case hardening |
Surface treatment | quenching and tempering+quenching |
Product specification | capable of producing various forgings with diameter of 100mm-6000mm |
Product material | carbon steel, alloy steel, stainless steel, etc |
Process | forging, CNC processing |
Shaft category | smooth shaft, spline shaft, spur gear shaft, helical gear shaft, etc. The shaft can be processed according to the drawing |
Processing method | turning, milling, planing, grinding, drilling, etc |
Technical parameters | according to relevant standards or drawings and requirements provided by customers |
Product features | made according to customer drawings, transparent price, qualified size, long service life |
Application | Engineering machinery, petroleum machinery, marine machinery, agricultural machinery, wind power equipment, chemical equipment,pressure vessels, nuclear power, new energy, metallurgy and other industries. |
Product advantage | 1.Heavy load capacity,long lifespan. 2.High precision,large diameter and module . 3.stable transmission, low impact, vibration and noise |
Packing details | 1. Filling with anti-rust oil 2. Corved with Plastic paper 3. Corved with kraft paper 4. Corved with Blue tie 5. Put in wooden box |
Mill Frequently Used Steel Materials:
1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr.F1, Gr.F5, Gr.F11 CL2, Gr.F12CL2, Gr.F22 CL3, SA350 Gr.LF1, Gr.LF2,Gr.LF3.3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.
Technical Support
Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control 1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 4) Checking the goods after they are finished---- Final quality control(FQC) 5) Checking the goods after they are finished-----Outgoing quality control(OQC) Our Advantage 1)We have our own factory, so we can guarantee the best quality mechanical products with the most competitive prices. 2).We not only produce high-quality products that meet customer needs, but also provide complete after-sales service, technical support, full production supervision and quality tracking services. Meet various special customization requirements of customers. 3)All our factories are ISO 9001 certified. Some of them were awarded by ISO/TS16949, PED, etc. We also could provide RT, UT, MPI,WPS&PQR, etc. as per request Main Products
Carbon Steel | A350LF2, A105,Q235,Q355D,A694F52,A516-GR65,EN10222,P280GH,P245GH,P250GH,JIS S25C,SS400,S20C,16Mn,C22.8,Q345B/C/D,1055,1045,C50,C45,10#,20#,35#,45#,40#,50#,60# |
Alloy Steel | 42CrMo4,34CrNiMo6,A182F1,F5,F9,F11,F91,F92,F22,12Cr2Mo1,10Cr9Mo1VNbN(F91),10Cr9MoW2VNbBN(F92),JB4726-2000,15CrMo,JB4726-2000,12CrMoV,35CrMo,4140,4340,4330,4130,4150,9CR2MO,17NiCrMo6-4,18CrNiMo7-6,20MnMo,25CRMO,20CRMO,20CRMOTI,30CrNiMo8,34CRNIMO,36CrNiMo4,34CrNi3Mo,34CrMo1,40CRNIMO,40CrNiMoA,50CrMo4,Q345D,300M,17-4PH,PH13-8Mo,15-5PH,AerMet100 |
stainless steel | 304,316,321,316L,316LN,347, 310,F51,F44,F55,F53,F60,15-5PH,17-4PH,1Cr17Ni2 ,etc |
Nickel-based alloys | 8825,8810,8120,GH4625,GH4169,GH4133,C276 ,etc |
Heat-resistant steel | 1Cr13,2Cr13,F91,F92,X21CrMoV121,F6NM etc |
Detailed Photos Company Profile Equipment and Process Application Packaging