Water Cooling Aluminum Wheel Mold Life-Cycle Management Expert

Product Description

Product Description:
Water cooling aluminum wheel mold Life-cycle management expert
Size			12-32 inch
Cooling Method			Water cooling/ Air cooling/ Mist cooling are optional
Casting Method			Low pressure water cooling
Hardness			Top Core:HRC28-32 Bottom Core:HRC40-45 Or Customized
Material			Top/Bottom Core: H13/SKD61 Side Core:4140/FCD500 Or Customized
Liquid Material			A356.2,AlSi7Mg,etc
Fit Machine			GIMA,LPM,HDTD,DOORAY,ETC

Superband is not only a mold manufacturer ,but also a solution provider in aluminum alloy casting field, we offer one-stop
service for our clients.
1. New technology R&D
2. New material research
3. Wheel design
4. FEA
5. Mold design & manufacturing
6. Casting Simulation
7. Process customization
8. Mold Trial
9. On-site service
To Maximize our client's value and provide more professional mold customization service,we execute lifetime management
for each mold produced by Superband from various aspects .
1) . Design End
Product Design
Assist customers finished nearly 100 types product design, including Volkswagen, SAIC GM, FORD, FIAT, Chrysler, KIA, BYD, NIO
and etc. Finite element analysis to ensure the product design and structure optimization and lightweight
Mold Design
Customized mold design according to customer's requirements/wheel characters combined with their actual casting conditions, help
customers to improve in key index of casting, such as metal use rate, efficiency, qualification rate which is much useful for cost reduction.
2). Manufacturing End
Hardware Ability
Facility:Owned five-axis, large scale gantry, horizontal type machining centers such asd DMG, Makino etc 47 sets in total ,
coordinate the high class mould development.
Plant Program:Make modern intelligent mould plant, intelligent warehousing, realizing the shortest logistic chain, and implement the online
inspection for CNC.
Intelligent manufacturing: Germany Industry 4.0 application
3). Quality Control End
Quality management system: IATF16949,ISO9001,ISO14001,VDA6.4
4). After-Sales End
Mould will be tracked while acceptance inspection, solve and analyze the problems of acceptance in time, improve and prevent at the source,
reduce the same problems.
Trial production tracking service, to ensure that the mould to achieve normal mass production.
Superband provides key and difficult wheel shape modification, trial-production and follow-up services. Customers provide relevant data information
summary, and both parties jointly verify the data integrity and form a complete closed-loop data chain.
FAQ
1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,
process technology service.A provider of aluminum alloy casting solution.
2.Why Superband can be the leading Casting wheel mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,
Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design B- CAE analysis C- Wheel mould design
D- High pressure mould design E- Automotive chassis part mould design
F- R&D (3 engineers) G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure
for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their
process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold
meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.
4.What is the product category of Superband mold?
Automotive aluminum wheel mold,Chassis Mold including steering knuckle,Subframe,Calipers etc.
5.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,