High Intelligence Fully Continuous Pyrolysis Plant for Scrap Tire/Plastic to Carbon Black

Product Description

Company Profile
Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. is the leader in the green recycling of waste rubber. The green circular factory established using the pyrolysis plant can truly achieve comprehensive utilization of waste rubber with zero emissions, zero residues, and zero pollution. With the continuous technological breakthroughs, our company, cooperating with Qingdao University of Science and Technology, established a laboratory and developed waste tire pyrolysis carbon black equipment, which realized the fourth generation of Industrial Intelligence. Therefore, the factory transformed heavy manual operations into automated production. Our company mainly produces automatic fully continuous recycling pyrolysis plant of waste tires, waste rubber, waste plastics, and oil sludge. Product Description
Pyrolysis is one of the technologies available to convert biomass to an intermediate liquid product that can be refined to drop-in hydrocarbon biofuels, oxygenated fuel additives and petrochemical replacements.
Pyrolysis is the heating of an organic material in the absence of oxygen.
It is usually conducted at or above 500 °C, providing enough heat to deconstruct the strong bio-polymers mentioned above.
Because no oxygen is present combustion does not occur, rather the biomass thermally decomposes into combustible gases and bio-char.
Most of these combustible gases can be condensed into a combustible liquid, called pyrolysis oil, though there are some permanent gases (CO­2, CO, H2, light hydrocarbons), some of which can be combusted to provide the heat for the process.
Thus, the pyrolysis plant produces three products: one liquid, pyrolysis oil, one solid, crude carbon black and one gaseous, syngas.
Brief Introduction:
Product Name: Fully Continuous Waste Tyre Pyrolysis Plant
Function: Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity: 30-60TPD
Reactor Material: Q345R, Alloy Steel, Stainless Steel
Heating Fuel: Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require: 2-4 Persons for per set machine, more machines, fewer labors
Parameters:

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Flow Chart:
Product Features:
1. Outstanding Features:a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.c. No need fuels, sync gas is recycled during the operation.d. Large daily capacity:20-25T/D;25-30T/D
e. New design of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
3. Environmental-friendly:a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
b: Smell during operation: Fully enclosed during the operation.
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Picture of Reactor
Equipment display:
Final Products:Fuel Oil: 40-45%
1. Used as fuel in industry such as steel&iron factories, chemical industry or hotels and restaurants.
2. Used for heavy oil generators to get electricity.
3. Used for distillation.Crude Carbon Black: About 30-35%
1. Used for construction bricks or makAbout 30-35%e into briquette.
2. Deep-processed to N330, N660, N774 or color carbon black.
Steel: 12-15%
Sold or reprocessing.Sync Gas: About 3-5%
1. Recycled and used during process as fuel.
2. Compressed into liquid gas, used as fuel or to generate electricity.
Application Areas:

1	Waste tire or plastic recycling enterprises
2	Chemical enterprises
3	Environmental treatment enterprises
4	Energy enterprises

Advantages vs Peer Products: Corporate Strength:
Our company mainly produces and sells waste tire crushing equipment and pyrolysis carbon black equipment. The factory covers a large area, and has established a perfect scientific research and after-sales service team.
Advanced Technology:
Products for crusher series, reactor series and other sales can be customized.
Independent R D:
Our company adopts excellent technology, combining with the actual situation of the enterprise to independently research and develop a series of products which are widely used in various industrial fields.
Perfect After-Sale Service:
Our company has been providing customers with perfect solutions, high-quality products, strong technical support, perfect after-sales service for a long time, and has been trusted by our customers and established a long-term relationship of cooperation.
Technical Support:
Workshop:
Strategic Partners:
Patents:
Certifications
Shipping & Packing:
Our Customers:
Our Service:
1.Quality warranty period:
One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.