Custom Zinc-Aluminum Die Casting Molds for Lighting Solutions

Product Description

Product Description
Lighting custom zinc-aluminum die casting mold production
These are custom fittings for the lighting housing/radiator. The material is aluminum ADC-12. We can produce products according to the requirements of our customers and our extensive experience in the die casting industry. Before the formal production of the product, we will do DFM and mold flow analysis to the customer for confirmation and explanation. We hope that our die casting experience and knowledge can help you complete your project.
Detailed Photos
Product Parameters

Material	alloy steel, brass, aluminum,zinc alloy,ductile Iron,grey iron, etc,according to customer drawings and specifications.
Casting process	Silica Sol casting ,composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, ect.
Additional machining	turning , milling, drilling, grinding, threading, CNC machining, etc.
Surface treatment	sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating,passivating,electropolishing ect.
Tolerance	profile dimension +/-0.02mm, hole diameter +/-0.005mm.
Application	Lighting hardware,Industrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve,Lighting hardware accessories

Company Profile
ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO.,LTD
Shengerfu is a professional production of aluminum alloy, zinc alloy die casting manufacturers. Thedie-casting products we manufacture mainly include: automobile parts, 5g electronic parts, aviation parts.high-speed rail parts, medical equipment, household appliance intelligent lock parts, led lamps and streetlamp parts, etc. Most of our products are exported to Europe, America and Japan. We have a professionalquality control room to ensure the quality of our parts and components. O-C room is equipped with saltspray testing machine, two-dimensional precision measuring instrument, hardness tester, color ratio box,color ratio testing device, wear testing machine and various Q-C equipment.
Production workshop introduction:Our production workshop includes die casting workshop, injection molding workshop, stamping workshop, mold workshop, CNC machining workshop, surface treatment paint/powder workshop, each workshop is equipped with a special raw material storage area, quality inspection area, machine processing area, assembly area, warehouse area.Each workshop is in accordance with IATF16949 and ISO9001 and ISO14000 production management standards control, management system is perfect.
Company team/office area introduction:Office:
Purchasing class -2 people
Business class -5 people - Domestic sales, foreign trade
Finance class -3 people
Engineering course -5 people - Engineering director, 2 mold designers, proofing engineers, 2 process designers
Quality class -8 people - Quality Department - Quality factory director, full inspection team leader, incoming inspectors, inspection 4 people, shipping inspectors
Production equipment introduction:Workshop area Number of personnel Machine configuration capacity
Die casting workshop 4000 square meters 70 people die casting machine 11 sets, drilling machine 50 sets, polishing machine 10 sets
Injection molding workshop 2000 square meters 25 people injection molding machine 22 sets
Stamping workshop 1000 square meters 18 people 12 punching machines, 2 shearing machines, 2 welding machines
Mold workshop 1000 square meters 12 people 10 milling machines, 10 spark machines, 3 grinding machines
CNC machining workshop 1000 square meters 10 people CNC milling machine 15 sets, CNC lathe 10 sets
Painting and powder spraying workshop 1000 square meters 40 people paint hanging line 2, ground rail line 1, more than 500M powder spraying line 2
Certifications
Certifications:IATF16949 ISO9001 ISO14001 patent certificate: 4 appearance patents, 7 structure patents
Our Advantages
Case introduction:
Tokyo 2021 designated lamp housing, process: die-cast material ADC-12, surface powder. We can do: stadium lamp shell, street lamp shell, radiator mold and product production
High-speed rail accessories: such as harmony passenger seat connectors, locomotive compartment link components
Process: Die casting, stamping material :ADC-12 6061 6063 stainless steel surface powder
Auto and motorcycle accessories: motorcycle light radiator, car rearview mirror bracket, reading light base, reading light rear cover light housing, car swinging rod front fog light lens bracket front fog light heat sink rear fog light heat sink atmosphere light rear cover reverse car light heat sink rear LOGO light heat sink Process: die casting material: ADC-12 A380 surface paint

Medical products: operating lamp housing radiator, mobile hospital bed support, infusion rack support
Process: Die casting Material: A380 aluminum alloy ADC-12 aluminum alloy surface: Passivation, electrophoresis + powder spraying

Lock office accessories: smart lock panel, handle, cover plate, automatic desk transfer, hardware accessories
Process: Die casting, stamping, CNC material: ADC-12 aluminum alloy A380 aluminum alloy 6061 aluminum 304 stainless steel galvanized plate surface: powder spraying, painting, electrophoresis, anodizing, electroplating
Packaging & Shipping
Packing: Blister, foam tray, paper card, pearl cotton, PE bag, carton, smoked wooden box, pallet, etc
Logistics, can support express, air, sea, the company has independent declaration qualification.
FAQ
1. What type of drawing files can you accept? We can accept several different types of files: Pro/E, AutoCAD, SOLIDWORK, CAXA, UG
2. How long does it take to finish the mould?
30 days.
3. What kind of the materials can be provided?
(1)Product Materials: We are Aluminum alloy and zinc alloy casting factory. Meantime, we purchase iron, stainless steel and plastic.
and we process them by ourself.
(2)Mould Materials: H13, 3Cr2W8V,4Cr5MoVIsi, SKD61,8407#.
(3) According to customers' requirement.
4. What's the advantage of your factory compared to other manufacturing enterprises in China?
(1) Past TS16949:2009
(2) Have strong Mould and QC department2)OEM/ODM customized services
5. What about the payment terms?
Our payment terms are T/T in advance (30% deposit) or L/C at sight
What is the privacy policy of your company?
We respect all the customers. and keep all the customers information confdential. We limit the scope of the information providedto third parties, and we allow its use only the customer permits.
6:Could you provide sample?
:Yes,we can.
7:What is the MOQ?
:MOQis 1000PCS.
Lighting custom zinc-aluminum die casting mold production