Basic Info.
Application
Granules, Liquid, Liquid with Suspended Solids, Powder, Viscous Fluid
Application Area
Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Metallurgy&Mineral, Pharmaceutical, Lithium Battery Production
Control System
PLC Control
Cooling Method
Water Cooling
Heating Method
Hot Water Heating
Main Material
Cast Iron, Stainless Steel
Safety Features
Emergency Stop Button, Overload Protection, Safety Lock, Splash Guard
Speed Control
Variable Speed
Speed Range
Mixing Paddle Speed: 5-44 Rpm
Temperature Control
Cool and Hot Water
Product Name
High Viscosity Mixer
Effective Usage Capacity
300-650L
Mixing Paddle Speed
5-44 Rpm
Paddle Revolution Speed
3-36 Rpm Vvvf
Disperse Disk Speed
50-1480 Rpm, Vvvf
Revolving Motor Power
45 Kw
Dispersing Motor Power
55 Kw
Slurry Viscosity
1000-100000 MPa.S
Equipment Bearing Temperature
70-80 Degress
Failure Rate
Less Than 2%
Temperature Measurement Accuracy
-2 -+2 Degree
Mixing Paddle Payload
More Than 3nm Per Cm2
Transport Package
Wood Pallet
Specification
3700mm x 2020mm x 3480mm(gantry)
Production Capacity
15000/Year
Product Description
Product description
No. | Item | Equipment configuration |
1 | Equipment appearance | Stainless steel |
2 | Mixing paddle motor | Inverter-fed motor |
3 | Dispersing motor | Inverter-fed motor |
4 | Control system | International brand |
5 | Frame structure | Gantry |
6 | MES interface | Standard configuration |
7 | Spray system | Optional |
8 | Automatic temperature control system | Optional (customer needs to specify configuration) cold and hot water |
Note: If there are special requirements or additional/reduced items (such as adding/reducing pipe openings), please provide additional explanations. The main switch power cord of the equipment inlet box and the hot and cold water pipes connected to the mixing tank interface can be prepared by the customer themselves. |
Working principle | This equipment adopts intelligent control through a control panel or central control system, and can automatically operate according to the prepared mixing process flow; Equipped with two spiral mixing paddles and two sets of serrated dispersing discs, driven by a dual planetary structure, it can meet the efficient mixing of various powders and liquids. Through processes such as stirring and dispersion, the particle size, uniformity of particle distribution, and consistency of viscosity can be controlled; At the same time, the mixing bucket has the functions of quick replacement and vacuum sealing. By vacuuming, bubbles in the slurry can be eliminated; So as to meet the requirements of mixing and slurry forming processes. |
Equipment composition | Vertical column structure, transmission part, sealed container, lifting system, control system, etc. |
External size | Long 3700mm x wide 2020mm x high 3480mm (L x W x H(Vertical column type) |
Design capacity | 860L |
Effective usage capicity | 300-650L |
Mixing paddle speed | 5-44 rpm, Inverted-fed motor |
Revolving electric motor | 3-36 rpm |
Dispersing speed | 50-1480 rpm, Inverted-fed motor |
Revolving motor | 45KW |
Dispersed motor power | 55 KW |
Lift motor | 2.2KW |
Weight | About 14 tons |
Equipment Capability
Slurry production | Viscosity: 1,000 ~100,000 MPa.s, solid content is applicable to 30%~70%, and 85%~100% |
Equipment failure rate | 2% |
Equipment bearing temperature | 7ºC ~80ºC, the customer needs to provide the circulating cold and hot water |
Temperature measurement accuracy | ± 2ºC, the customer to provide circulating cold and cold water |
Effective load of mixing paddle | >=3Nm/cm² |
Applicable powders | PVDF, CMC, conductive agent, lithium iron phosphate, lithium cobalt acid, ternary, graphite, etc |
Applicable solvent | And NMP, deionized water, etc |
Applicable additives | SBR, CNT class |
Vacuum pressure | Static 12H vacuum leakage rate is 10% |
Not applicable: | Acetone solvent |
Special reputation: | The requirements for powder feeding in the container of this equipment are: -20 kpa- + 20 Kpa. The vacuum system of this equipment is only applicable for the slurry and bubble removal function |
Structural Decomposition Diagram
Gantry frame | |
2. Mixing tank |
3. Mixing paddle |
4.Feeding end |
5.Power Distribution Cabinet |
6.motor |
Part of project case presentation
After sales service If I place an order, what is the usual delivery time? -About 45-60 days How do you meet my needs.You need to tell us your production capacity, mixing materials, and the remaining requirements mentioned in particular. We will provide you with a solution based on your needs. At the same time, we will establish a dedicated production technology engineering communication and discussion group to ensure worry free throughout the process. Can you provide on-site installation and debugging services?
Yes, our company can send engineers to your local workshop to guide installation and commissioning, provide training, and accompany production.