Light Keel Ceiling Profile Top Channel Forming Furring Channel Manufacturing Line Cr12

Product Description

Product Description

Gypsum Board Hat Profile Furring Channel Roll Forming Machine
The Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed production marvel. Built with a robust casting frame and equipped with double bearings at each station, it ensures stable and powerful operation. The latest PLC design optimizes workspace efficiency, making it a top choice for modern manufacturing.
Customizable design supporting GI thickness of 0.4mm, widely adopted in the market. Each machine undergoes rigorous testing with a full coil before being shipped to our valued customers.
Featuring a 3M Automatic Receive Table, this machine significantly boosts production efficiency and reduces labor costs.
Opt for the innovative cassette design with one main table and a fast-change full set of rollers to save on costs while enhancing operational flexibility.
Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed: 35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

Feeding Guide Device
Located at the main entrance of the machine, the feeding guide device ensures raw materials are correctly positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments.
Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching a hardness of HRC60-62,then precision-ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main Motor and14Reducerscombination drives the system, comprising about12 steps
to form.Main Motor =5.5KW
with frequency speed control.
Casting Frame
The casting frame serves as the main structure, enhanced with double bearings at each station for stability and power. Each station is numbered for easy roller adjustment and customer support.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,
offering improved speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports weight up to 3T.
The hydraulic pump controls automatic cutting,
powered by a 4KW gear pump.
Pump Type: Gear Pump
Comprehensive After-Sale Service
1. Warranty: We offer an18-monthWarranty commences from the date the machine is received.
For an impressive duration of 18 months, we are proud to offer complimentary replacement parts, ensuring your operations run smoothly and efficiently.
2. We provide comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped and ready to operate. Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.