Customized Light Steel Machine for Manufacturing Stud and Track Materials in Smart Houses

Product Description

Metal Steel Roll Framing Machine SFS-CC75-200 for 1-5 storey Residential House/Hotel
TECHNICAL PARAMETERS I. Specifications

Machine Quick Details
Model number: SFS-CC75-200	Condition: New
Type: LGS machine	Brand Name: Frametec
Thickness: 0.75-1.6mm	Control System: PC control
Warranty: 1 year	Place of Origin: China

1) Profile width: 3 " to 7.87" (75mm to 200mm)
2) Profile flange: 1 5/8" (41mm)
3) Profile thickness: 16-22 gauge (0.75mm-1.6mm)
4) Material : galvanized coil sheets: ASTM A1003 & ASTM A653
5) Max yield: 250Mpa-550Mpa 80ksi at 1.6 mm (16ga) material thickness.
The range of web size is 3" to 7.87" (75-200mm) ,Each of the size rangewill have related chamfer cut tooling and notch cut tooling. So this machine can be easily exchange punch tools when produce difference size of steel profile.
II. Machine Components Hydraulic de-coiler ------------------------------------------------------------------- 1 set Leveling Device ----------------------------------------------------------------------- 1 set Pre-punching Device --------------------------------------------------------------- 1 set Roll Forming System --------------------------------------------------------------- 1set Post-punching Device -------------------------------------------------------------- 1 set Cutting Device ----------------------------------------------------------------------- 1 set PLC Control System ----------------------------------------------------------------- 1 set Out-let Table -------------------------------------------------------------------------- 1 set III. Flow Chart
The flow chart is showing below.
De-coiler→ Leveling Device→ Pre-punching Device→ Roll Forming System→ Post-punching Device→ Cutting Device →Out-let table
IV. Machine Pictures
V. Technology Parameters
The weight of the Machine: About 10 Ton
The total dimension with un-coiler, Out-let Table is:
(length) 16m x (width) 1.71m x (height) 2m.
The dimension of forming parts: (length) 8m x (width) 1.71m x (height) 2m.
1)Hydraulic de-coiler (The hydraulic de-coiler is excluded in this quote)
De-coiler Type: Hydraulic auto de-coiler Weight capacity: Max 5.0T Diameter of inner: 480-510mm Diameter of outer: 800mm Motor power: 3.0Kw,60Hz, 380V(Customized) Control type: Electric button control Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil Weight of de-coiler: 1000KGS. Side Locks provided on de-coiler to fix coil.
2) Punching
All punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.
Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision. Hydraulic station: 11 kw + fan cooling system Driven by servo motor. Hole Type: a. Right flange punching
b. Left flange punching
c. Web triple hole
d. Bolt hole
e. Online-swage
f. Truss cut
h. Web notch
i. Dimple
j. Service hole
k. Lip cut
Pre-punching holes: 1,2,3,4,6,7,9,10
Post-punching holes: 5,6,7,8
1. Punching precision within +/-0.03937'' (+/-0.5mm)
2. After hole punching, raw material will be driven into roll forming system.
3) Rolling Forming System Main motor type: 3 phases Main motor power: 14Kw, 60Hz, 380V (suits Australian power requirements) Servo motor brand: INNOVANCE Speed of forming: 98'/min (30m/min) Combine speed: 16.5'-39'/min (5-12m/min depending on No. of holes) Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life. Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
4) Changing Size Full-automatic (change sizes by PC control system) Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically. Size range: Web: 75-160mm Flange:1 5/8" (41mm) Lip: 8 - 16mm Size changing motor power: 0.4kw, 380v, 60Hz, totally 5 sets.
5) Hydraulic Cutter Cutting material: Cr12 Cr12MoV Cr12(total three blades) Hydraulic motor power: 11KW Hydraulic Pressure: 16Mpa
6) Out-let Table
4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.
7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.
8) PC control system LG-R1. The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing. Manual length/punching program of production The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted. The choice production data can be showed on screen.
9) Profile image and application
10) Our Factory
Why Choose us:
13+ years manufacturing experience in hight-quality roll-forming equipment
Competitive price and good quality
One year free warranty
Fast response of after sale service
Can be customized by clients' requirements
Easy operate and easy to maintain
Self-developed of post cutter, one blade to cutter all size of final product