Automatic 5-Axis Precision CNC Tool grinder Grinding Machine for PCD Insert

Product Description

Product Description

The machine tool is equipped with on-line derssing wheel measuring probe and dz-in Bt-150 automatic grinding machine. Various types of grinding programs can be stored, and the envelope grinding method can be realized. It is suitable for the manufacture of V-cut tool, grooving cutter and other cutters.
Scope of use of BT-150DZ

Product Parameters

1	Diameter of Grinding wheel	150mm
2	Grinding wheel center hole	40mm
3	Power of grinding spindle	5KW
4	Adjustable range of grinding speed(RPM)	5000~8000RPM
5	Servo motor swing frequency	0~50times/min
6	Grinding wheel movement range(X )	350mm
7	Changeable Clearance Angle	-5°~25°
8	Table movement range in feed direction	130mm
9	Work-piece rotation range in axial direction	360°
10	Linear scale resolution	0.001mm
11	encoder resolution	1'
12	Max Magnification of Optical Microscope	0.7~4 times
13	Magnification of CCD Measuring System	80 times
14	Coolant Tank with Filter Paper	About 70 L
15	Overall Dimensions L*W*H	1890*1650*1980mm
16	Weight With Coolant Tank	2400KG
17	Electrical Supply	12Kw
18	Voltage Requested	380V/Three phase /50Hz

Detailed Photos
Charateristics
1. Self controlled grinding process software In the way of function integration, we have developed the software package of diamond tools, alloy rotary tools (milling cutter, drill bit, ladder, drill tap and reamer), alloy non-standard tools and alloy knife standard blades, which have been successfully applied to the diamond tool grinder and alloy tool grinding equipment produced by demina company.

2. Grinding wheel on-line dressing and cleaning is a necessary condition for the rapid change of grinding wheel surface condition and size caused by diamond tool grinding and the realization of automation. The mirror effect (Ra0.2) of the large flank of Kyocera PCD blade is realized by this set of technology. The independently developed application software provides flexible and diverse grinding wheel cleaning and compensation schemes for different processes.

3.On line probe and image measurement
Demina is committed to the tool grinding business, and has been facing the problems of a wide variety of tools and small and medium-sized batch production. The efficient and flexible probe function provides strong technical support for tool grinding. Rotary PCD milling cutter is synthesized by grinding PCD composite plate welded on the chute. It can detect the three points on the composite plate and calculate its spatial position or attitude,which can ensure the uniformity of the blade belt in the grinding process. When grinding diamond tools, the size of the grinding wheel changes in rapid wear, and the material is too hard, which causes the tool to yield and serious size deviation. The operator needs to visually inspect and immediately adjust the cross table before grinding.

4. Automatic loading and unloading of manipulator
The grinder developed by demina is becoming more and more mature in use, and customers' requirements for automatic loading and unloading are becoming more and more clear. In the environment of declining labor skills and rising labor costs, demina company has accelerated the research and development of automatic loading andunloading of manipulator. The "cooperative robot", which can pause under the action of external force to avoid accidents, caters to this market demand. It can be used not only for grinding machines, but also for working occasions of tool measurement and blade sorting inspection. It has taken another big step forward in realizing the black light factory of tool manufacturing.
Packaging & Shipping

After Sales Service
1. The warranty period of the whole machine is one year for life.2. During the warranty period, all kinds of failures are repaired and free of charge in time, and all kinds of non-man-made damage to parts will be replaced free of charge in time.3. Outside the warranty period, the supplier provides lifelong paid maintenance services. If the parts are replaced, the supplier supplies the demand side at a cost price.

Company Profile

Demina mainly engages in mass production of CNC tool grinding machine and provides tool regrinding service. We have been in the field over 20 years. It is a national high-tech enterprise and a SRDI enterprise in Beijing. Our company's independently developed BT-150 series PCD tool grinding machine closely combines traditional tool grinding technology with software technology. On the basis of ensuring the accuracy of tool grinding, we have achieved CNC tool grinding technology, greatly improving the work efficiency of tool enterprises and effectively reducing their operating costs. According to the different technical requirements of our customers, our BT-150 series PCD tool grinding machine have three types: manual action, manual and automatic integration, and CNC operation. Among them, the CNC tool grinder with specially developed software is in a leading position in the industry in China. In addition to providing high-quality products, we also provide customers with comprehensive and high-quality after-sales technical support.