High Quality Copper/Bronze/Brass Strip Double-Sided Surface Milling Machine Horizontal Continuous Casting Machineor Hot Rolling Copper Strip

Product Description

Product Description
This equipment(surface milling machine) is used for milling hot rolled and horizontal continuous casting copper alloy strip, eliminating the surface defects of strip by milling, to improve the quality of rolled products.

Production process
Uncoiler has double clamping plates, first open the clamping plates by hydraulic cylinder to the largest angle, then the workshop crane lift the reserved end of coil strip to the uncoiler, feed the end of coil strip into the pinch roll of the leveler, at this time the hydraulic cylinder drives two clamping plates move inward to clamp the strip coil, adjust the position of the clamping plates of the uncoiler, to centring the strip coil. Please note that not to clamp too tight. At this time, the feeding preparation work is completed.
Start the machine according to the program and set it to the feeding state. Screw down the pinch roller at the entrance of the leveler, and start the feeding for leveling. The opening degree of the straightening machine is adjusted in advance to achieve the flatness of the plate after straightening. The strip enters the lower milling machine through the inlet pinch roller, and the end of strip comes out of the lower milling machine by pressing the guide plate of the milling machine and pressing the support roller to start milling. The strip enters the upper milling machine through the middle pinch roller. Similarly, when the end of strip comes out of the upper milling machine, the guide plate of the milling machine and the milling cutter shaft are pressed to enter milling. Then through the exit clamping roller into the bottom milling machine, the end of strip out of the bottom milling machine press the milling machine guide plate and press the support roller, then start milling. Then through the outlet pinch roll, the strip goes into the inspection platform. Brush rollers are set on the exit side of upper and lower milling machines to remove fine copper chips.
After inspection, the strip enters the end cutting machine and the winding machine, clamps the side guide roller to make the strip at the center and ensure the quality of winding. When the strip enters the pinch roller of the winding machine, the pinch feeding roller is clamped to achieve active feeding, and then the leveling roller and bending roller are lifted to bend the strip upward into a roll. The driving roller above is conducive to tightening the strip coil, and the swing roller is conducive to help the winding, and then gradually put down in the process of winding. When coiling, clamping plates on both sides clamp the strip coil (the movement of clamping plates are driven by hydraulic cylinder), to ensure that the side neat.

Product Parameters
Material of milling: QSn6.5-0.1, H62, H65, H68, T2 copper or copper alloy Specification of input: Thickness of strip: 10-23 mm Width of strip: 200-450mm Inner diameter of strip coil: 500-800mm Max. Outer diameter of strip coil: 1600mm Max. Weight of strip coil: 6000 kgs Specification of output: Inner diameter of strip coil: 500-700mm Max. Outer diameter of strip coil: 1600mm Rotate speed of milling blade:200-780rpm Diameter of milling blade: 200mm Machine processing speed: 0-6m/min Operation height of equipment: +900mm Total length of equipment: up to18.5m Total width of equipment: up to 5.5m (space for milling blade shaft changing device and operation table is not included ) Scope of Supply

Name of equipment	QTY	Description
Uncoiler	1 Pc	uncoiler with double side plate driven by hydraulic cylinder
9-roller leveler	1 Pc	Straightening machine body + 11 universal joints+ 1 hard surface gear distribution box +1 standard hard surface reducer+1 DC motor+3 bases
Pinch roller	4 Pcs	4 pinch roller+ 16 universal joints+ 4 hardface gear distribution boxes+4 standard hardface reducer +4 DC motor
Lower milling machine	2 Pcs	Lower milling machine+ universal connecting shaft+2 DC motor + 2 random milling blade shaft
Upper milling machine	1 Pc	Upper milling machine+ universal joint shaft with dynamic balance+ 1 DC motor + 1 random milling blade shaft
Foundation base of milling zone	1 Pc
Inspection platform	1 Pc
Side guiding roller	2 Pcs	Before pinch feeding roller and winding machine
Winding machine	1 Pc	Winding machine + 1 hard tooth surface gear distribution box + 1 standard hard face reducer
Chip removal device	3 Sets	3 cyclone dust collector + 3 air blower + 3AC motor + upper exhaust inlet of upper milling machine and lower exhaust inlet of lower milling machine
Milling blade changing device	3 Sets
Milling chip collection device	3 Sets
Milling blade cooling and lubrication device	whole set
Milling blade bearing lubrication device	whole set
Hydraulic system	whole set	System pressure: 7-8Mpa, 2 independent pump sets+ 1 high pressure pump
Electric control system	whole set

Company Profile
Shanghai Cast Technology Co., Ltd.

As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.
After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.

What we can provide?

Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.


What is the principle that we adhere to?

Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.
We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.


FAQ
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
Q 2: What products do you offer?
A2: Our main products include Medium frequency furnace,line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines,dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
Q 3: What are the ways of payment?
A 3: We support FOB, CFR, CIF,DAP, payment terms:Letter of Credit, wire transfer, D/P, paypal, Western Union, Micropayments, MoneyGram.
Q 4: What kind of shipments can you offer?
A 4: By sea, air or express(DHL, Fedex, TNT, UPS, EMS).