Customizable Plow Mixer with Heating and Cooling Jacket for Industrial Use

Product Description

Product Parameters

Model	Total (liter)	Useful (liter)	kW (*)	RPM (*)	H1 (*) (mm)	L (mm)	W (mm)	H (mm)	Weight (kg)
PTS-5L	5	3	1.1	365	320	900	400	600	110
PTS-10L	10	7	1.1	365	300	950	400	600	120
PTS-45	45	30	2.2	210	700	940	880	1,160	280
PTS-70	70	45	4	190	620	1,150	1,055	1,250	400
PTS-100	100	70	5.5	175	620	1,330	1,065	1,280	630
PTS-200	200	140	7.5	155	610	1,620	1,110	1,370	740
PTS-300	300	210	11	150	620	1,795	1,190	1,460	860
PTS-500	500	350	18.5	140	610	2,070	1,430	1,570	1,280
PTS-750	750	500	22	127	610	2,250	1,470	1,680	1,460
PTS-1000	1,000	700	22	121	150	2,450	1,650	1,360	1,570
PTS-1500	1,500	1,000	30	115	150	2,790	1,700	1,410	1,950
PTS-2000	2,000	1,400	37	110	180	3,055	1,910	1,550	2,680
PTS-3000	3,000	2,100	37	102	180	3,395	1,960	1,780	3,200
PTS-4000	4,000	2,800	45	96	180	3,715	2,160	1,900	4,200
PTS-5000	5,000	3,500	55	85	180	4,065	2,230	2,000	4,850
PTS-6000	6,000	4,200	55	75	180	4,225	2,280	2,100	5,300
PTS-8000	8,000	5,600	90	67	200	4,690	2,480	2,275	6,800
PTS-10000	10,000	7,000	132	55	200	5,710	2,550	2,315	9,900
PTS-12000	12,000	8,400	132	45	200	6,010	2,600	2,415	10,700
PTS-15000	15,000	10,500	160	42	500	8,260	2,780	2,860	15,800
PTS-20000	20,000	14,000	250	38	550	9,120	2,990	3,060	23,300
PTS-25000	25,000	17,500	250	33	550	10,125	3,105	3,210	27,700
PTS-30000	30,000	21,000	280	30	600	10,480	3,270	3,420	30,400

1. PTS-L: laboratory size
2. kW/rpm are product dependent and might vary.
3. H1 (discharge height) can be designed according to request.
4. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
5. PerMix reserves the right to modify the design without notice.
With some special modifications - for example heating jacket for the mixing tank, mechanical shaft seal, special segmented discharge valve, dust filter housing, temperature control system - the PerMix PTS series Plow Mixer can be used as a multi-stage process vessel eliminating the need for additional specialist equipment. It can be used as a vacuum mixer dryer, mixer-granulator, de-aerator, reactor and cooler. Product Description PerMix PTS series Plow Mixer is one of our two types of Turbulent Mixer, which are originally designed by our Israeli engineers, and the other one is PerMix PTP series Paddle Mixer. PTS Plow mixer is so versatile that it can handle nearly all types of materials including dry powders, granular materials, short fibered substances, moist solids with liquids, pasty materials and highly viscous masses.
PerMix PTS Plow Mixers can be used for numerous processing, including compounding, fine mixing, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates, etc. They are particularly suited for such difficult processes as mixing trace elements in proportions of 1 in 100,000 to 1 in 1,000,000 parts.
Typical applications of PerMix Plow Mixers are:
Dry powder mixing: Food flavoring/additives, Sponge/cake mixes, Cosmetics, Pharmaceuticals, Cement, Powdered rubber Paste mixing: Biscuit creams, dough, PVC pastes, Car body fillers/putties, Sugar/marzipan paste, Toiletry pastes, Tile adhesives and grouts Mixing of wet slurry: Filter cake re-slurrying, dough, Fiber glass resin dough putty Wet granulation Liquid coating of powders and granules Fat and oil incorporation Vacuum drying Hot air drying Basic Construction:PerMix PTS series Plow Mixer consists of a centrally mounted horizontal shaft that rotates within a cylindrical container, plough shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors in the front of the mixer, a flush fitting discharge valve at the bottom of the mixer which is pneumatically or manually operated, and a complete drive unit.
The mixing drum of a Plow Mixer is filled from 30% to 70% capacity, allowing space for individual particles to be dispersed within the main area of the mixer. The plough-shaped mixing elements create intense axial and radial movement causing the product to move throughout the mixing area. The shape and angle, together with the adjustment and rotation of the mixing elements and the mixing drum, cause the product to be lifted off the surface of the drum wall. The product is automatically discharged while the machine is still running so that any segregation is prevented.
Special Design with Choppers:The installation of PerMix High Speed Side Choppers in the basic PTS mixer enables the breaking down of agglomerates / lumps, and also accelerates the mixing process. Together with the mixing element, the PerMix Side Chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Side Chopper is operated independently by its own motor. Lab & Pilot Models:PerMix is able to offer lab & pilot size Plow mixers for Research & Development purpose. The small size machine is very helpful for customers when the ingredients for R&D are expensive, and to meet the budget limit at the first stage. With the good performance of the lab & pilot mixer, it is easy to scale up for a medium size or even bigger one.
Optional Features - Interchangeable mixing element
PerMix provides mainly two types of mixing elements - plough (for PTS Mixer) and paddle (for PTP Mixer). Both plough (for PTS Mixer) and paddle (for PTP Mixer) have their own advantages: the plough-shaped element shortens the mixing time, and can easily penetrate through the dense and thick powder or paste materials, while the paddle element provides more gentle mixing with less heat generated which is good for temperature sensitive materials. PerMix can design the mixer to work with interchangeable mixing tool of both paddles and plows, supplying versatility while keeping a relatively low budget for our customer.
- Continuous operation
PerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous plough mixers differ from batch plough mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.
- Heating/Cooling jacket
Jacketed vessel for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.
- Feeding & Discharging
A variety of feeding & discharging methods can be selected by the customers. Discharging port can be by manual or pneumatic operation.
- Access door
Access doors can be designed for easy cleaning, inspection & maintenance.
- Construction material
We are able to offer mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part, or the mixing elements to be coated with materials such as Tungsten Carbide or equivalent.
- Spray nozzle
Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing vessel. The necessary pump and tank can also be provided by PerMix.
Vacuum Mixer Dryer: With some special modifications - for example heating jacket for the mixing tank, mechanical shaft seal, special segmented discharge valve, dust filter housing, temperature control system - the PerMix PTS series Plow Mixer can be used as a multi-stage process vessel eliminating the need for additional specialist equipment. It can be used as a vacuum mixer dryer, mixer-granulator, de-aerator, reactor and cooler.
Gallery
Company Profile PerMix means "Perfect Mixing Technologies"!PerMix is a Chinese-Israeli cooperative venture with the famous Srugo family in Israel, who has been active and reputed in industrial mixing and processing equipment since 1954. PerMix strong advantages over other competitors are 60 years of Designed-in-Israel know-how along with competitive Made-in-China prices!(1) About SRUGO (Israel):SRUGO MACHINES ENGINEERING was established in 1954 in Argentina by the late industrialist, Jakob Srugo. In 1965 the company moved to Israel and operated from Bat-Yam. In 1977 SRUGO moved to Netivot and since then operated a modern plant with an adaptable production line to provide an efficient solution for each customer's requirements. SRUGO exported its products since 1990 to Western Europe, United States, Australia, Eastern Europe, the Middle East and several developing countries.(2) About PerMix:In 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market.PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China, PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.PRODUCT RANGE:We are not only able to offer the single machine with modern appearance and advanced technique, but also to offer the full line system to save your time, which is one of our strong points. With our engineers' decades of experience in this area, PerMix is capable to offer the most suitable solution for any industry that has a demand for mixing.CUSTOMIZED SOLUTIONS:Despite the standard range we are able to design the equipment according to the specific requirements of our customers. PerMix engineers evaluate the customer's mixing and processing problems in order to translate process parameters into soundly engineered and dependable mechanical equipment. PerMix welcomes the opportunity to discuss specific requirements or problems and invites customers to compare and determine for themselves which equipment is best suited for their needs.APPLICATIONS:PerMix has been building a good reputation in both local and export markets over these years. Our products are widely used to serve a variety of industries such as fine chemicals, specialty chemicals, petrochemicals, painting, ink, cosmetics, pharmaceuticals, agriculture, food, beverage, biology, nano materials, paper, adhesive, plastic, electronics, batteries, wastewater, etc.
Workshop Customers
FAQ Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.
Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.
Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.
Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.
Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.
Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.
Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.