US$52,000.00-75,000.00
|
1 Set
(MOQ)
|
Basic Info.
Application
Granules, Liquid, Liquid with Suspended Solids, Powder, Viscous Fluid
Application Area
Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Metallurgy&Mineral, Pharmaceutical, Lithium Battery Production
Control System
PLC Control
Cooling Method
Water Cooling
Heating Method
Hot Water Heating
Main Material
Cast Iron, Stainless Steel
Safety Features
Emergency Stop Button, Overload Protection, Safety Lock, Splash Guard
Speed Control
Variable Speed
Speed Range
Mixing Paddle Speed: 5-44 Rpm
Temperature Control
Cool and Hot Water
Product Name
High Viscosity Mixer
Effective Usage Capacity
300-650L
Mixing Paddle Speed
5-44 Rpm
Paddle Revolution Speed
3-36 Rpm Vvvf
Disperse Disk Speed
50-1480 Rpm, Vvvf
Revolving Motor Power
45 Kw
Dispersing Motor Power
55 Kw
Slurry Viscosity
1000-100000 MPa.S
Equipment Bearing Temperature
70-80 Degress
Failure Rate
Less Than 2%
Temperature Measurement Accuracy
-2 -+2 Degree
Mixing Paddle Payload
More Than 3nm Per Cm2
Transport Package
Wood Pallet
Specification
3700mm x 2020mm x 3480mm(gantry)
Production Capacity
15000/Year
Product Description
Product Description: Discover the unparalleled performance and exceptional features of our High Viscosity Mixer, a cutting-edge solution tailored for the sophisticated requirements of lithium-ion battery manufacturing. Designed to enhance efficiency and maximize productivity, this mixer is a cornerstone of innovation in high-end intelligent equipment.
No. | Item | Equipment configuration |
1 | Equipment appearance | Stainless steel |
2 | Mixing paddle motor | Inverter-fed motor |
3 | Dispersing motor | Inverter-fed motor |
4 | Control system | International brand |
5 | Frame structure | Gantry |
6 | MES interface | Standard configuration |
7 | Spray system | Optional |
8 | Automatic temperature control system | Optional (customer needs to specify configuration) cold and hot water |
Note: If there are special requirements or additional/reduced items (such as adding/reducing pipe openings), please provide additional explanations. The main switch power cord of the equipment inlet box and the hot and cold water pipes connected to the mixing tank interface can be prepared by the customer themselves. |
Working principle | This equipment adopts intelligent control through a control panel or central control system, and can automatically operate according to the prepared mixing process flow; Equipped with two spiral mixing paddles and two sets of serrated dispersing discs, driven by a dual planetary structure, it can meet the efficient mixing of various powders and liquids. Through processes such as stirring and dispersion, the particle size, uniformity of particle distribution, and consistency of viscosity can be controlled; At the same time, the mixing bucket has the functions of quick replacement and vacuum sealing. By vacuuming, bubbles in the slurry can be eliminated; So as to meet the requirements of mixing and slurry forming processes. |
Equipment composition | Vertical column structure, transmission part, sealed container, lifting system, control system, etc. |
External size | Long 3700mm x wide 2020mm x high 3480mm (L x W x H(Vertical column type) |
Design capacity | 860L |
Effective usage capicity | 300-650L |
Mixing paddle speed | 5-44 rpm, Inverted-fed motor |
Revolving electric motor | 3-36 rpm |
Dispersing speed | 50-1480 rpm, Inverted-fed motor |
Revolving motor | 45KW |
Dispersed motor power | 55 KW |
Lift motor | 2.2KW |
Weight | About 14 tons |
Equipment Capability: Unleash the full potential of your production line with our state-of-the-art High Viscosity Mixer. With an impressive 860L capacity, this powerhouse is engineered to handle the most demanding mixing tasks, ensuring consistent and precise outcomes for superior battery performance.
Slurry production | Viscosity: 1,000 ~100,000 MPa.s, solid content is applicable to 30%~70%, and 85%~100% |
Equipment failure rate | 2% |
Equipment bearing temperature | 7ºC ~80ºC, the customer needs to provide the circulating cold and hot water |
Temperature measurement accuracy | ± 2ºC, the customer to provide circulating cold and cold water |
Effective load of mixing paddle | >=3Nm/cm² |
Applicable powders | PVDF, CMC, conductive agent, lithium iron phosphate, lithium cobalt acid, ternary, graphite, etc |
Applicable solvent | And NMP, deionized water, etc |
Applicable additives | SBR, CNT class |
Vacuum pressure | Static 12H vacuum leakage rate is 10% |
Not applicable: | Acetone solvent |
Special reputation: | The requirements for powder feeding in the container of this equipment are: -20 kpa- + 20 Kpa. The vacuum system of this equipment is only applicable for the slurry and bubble removal function |
Structural Decomposition Diagram: Gain insights into the meticulous engineering behind our High Viscosity Mixer with our detailed Structural Decomposition Diagram. This diagram provides a comprehensive view of the robust components and sophisticated design elements that make our equipment a leader in the industry.
Gantry frame | |
2. Mixing tank |
3. Mixing paddle |
4.Feeding end |
5.Power Distribution Cabinet |
6.motor |
Part of Project Case Presentation: Witness the transformative impact of our High Viscosity Mixer through our Project Case Presentation. Discover real-world applications and success stories that highlight our commitment to delivering exceptional results and exceeding client expectations in the lithium-ion battery sector.
After-Sales Service: Experience unparalleled support with our comprehensive after-sales service. Our dedicated team is committed to ensuring your High Viscosity Mixer operates flawlessly, providing expert assistance and prompt resolutions to any inquiries, guaranteeing your satisfaction and peace of mind. If I place an order, what is the usual delivery time? -About 45-60 Days: Your order will be expertly handled and delivered within approximately 45-60 days, ensuring a seamless integration into your production timeline. How do you meet my needs?To meet your specific requirements, please provide us with details on your production capacity, the materials you intend to mix, and any other particular needs. We will tailor a bespoke solution that aligns perfectly with your production goals. Our dedicated engineering team will establish a continuous communication channel to ensure a smooth process from start to finish, addressing every concern with precision and care. Can you provide on-site installation and debugging services?
Yes, indeed. Our expert engineers are available to travel to your facility to oversee the installation and commissioning of the High Viscosity Mixer. They will provide comprehensive training and remain on-site to ensure your equipment runs efficiently, enabling seamless production.