Tungsten Carbide Roller for Al-Rod Production Line Casting Spare Parts Cable Equipment

Product Description

1. Description:
The roller is divided into cold roller and hot roller for producing aluminum rod and copper rod.
Material of common cold roller: 9Cr, 9Cr2, 9Crv, 8CrMoV, etc. The cold roller is quenched on surface. The hardness is from HS45 to HS105.
Material of common hot roller: 55Mn2,55Cr,60CrMnMo,60SiMnMo, etc. The hot roller is only normalized or quenched as a whole. The hardness is from HB190 to HB270.
Parameter:

Rolling type	Three-roll Y-type
Finished Rod Dia	Φ9.5±0.2 mm, Φ12±0.2mm
Line speed	6.2m/s
Finished Rod type	A2, A4,A6,A8, 1350EC 8030,8176 Aluminum alloy rod
Capability	4-4.5t/h

2. Technological Process:
Raw Material, Forging, Rough Machining (Lathe), Heat Treatment, Semi-finished Product, Finish Maching(Numerical Control), Finished product.
3. Product:
Mainly used for: SMS(Imported), Morgan(Imported), Domestic cold and hot rolling mill.
4. Testing:
The hardness of roller is an indirect physical value, which is affected by the internal structure of the roller, such as the matrix hardness of the roller material, the type and quantity of carbides in the roller material, the residual stress of the roller and so on. At the same time, due to the Shaws and Richter hardness tests commonly used in roller hardness testing are rebound hardness tests, they are greatly affected by the state of testing instruments, psychological factors of operators and other factors. Thus both the roller manufacturer and users, which requires a specialist to test the hardness. In addition, pay attention to the selection of sclerometer, and other hardness contrast relationship should be stable. Meanwhile pay attention to the regular inspection and standardize the sclerometer and reference block.
5. Service:
(1). According to the characteristics of different rolling mills, select suitable roller materials and manufacturing process.
(2). We have a professional sales and technical team to track and service the rollers which are used by different companies.
(3). We often communicate with customers, understand the use of products, and deal with quality objections timely.
(4). We always provide users with the best products and services
(5). The requirement of the customer to the roller is the goal we pursue.
6. Pictures: