as 42/42 High Speed Warping Machine

Product Description

AS42/42CNC Computer Control High Speed Copy Warping Machine
Technical parameters:

Line speed	0~1000 m/min
Max. tension of line	2500 N
Brake torque	3200 NM
Beam up and down	Pneumatic control
Beam tight and loose	Pneumatic control
Diameter of speed roller	120 mm
Power of main motor	22 KW
Control type of main motor	Inverter Control
Monitoring way	Immediate monitor by Microcomputer controlled touch screen
Control type of positive let-off roller	3KW AC high-speed servo control system
Diameter of Positive let-off roller	100 mm
Pressure of pneumatic source	12 bar
Beam size	Φ42"×42", Φ40"×42", Φ30"×42" and Φ21"×42" beams

Main configuration:

Main motor	SIEMENS of Germany
High-speed servo system	TECO of Taiwan
Inverter	EMERSON of USA
Test components A	AUTONICS of South Korea
Test components B	Koyo of Japan
Pneumatic components	AIRTAC of Taiwan
PLC	OMRON of Japan
Touch screen	MCGS of Beijing
Operating components	SCHNEIDER of France
Terminal components	PHOENIXCONTACT of Germany
Bearings	NSK of Japan

Technical specification:
1. The special copy function guarantees the data of every beam are the same in the same groups, like the circle number, meters and diameter. This function avoids that the yarn quantity is not unique caused by different diameters, which can reduce the waste of yarn.
2. The main motor is controlled by inverter. The constant and reliable digital pulse close ring controlled by the PLC guarantees the speed of winding and storing yarn is stable.
3. The bracket movement of beam is controlled by pneumatic, and its position is accuracy controlled by photoelectric sensor and the PLC automatically, which select the different position according to beam's diameter.
4. The tail bracket is controlled by pneumatic, and the shaft adopts centre fixing shaft head. These two features make the damage to inner beam caused by the shift lower down to the minimum.
5. The main brake adopts pneumatic butterfly brake. The braking tray with middle unoccupied has a nice heat-dissipated function. On the other hand, the using of brake pincer with auto-compensation and the hoofed piece makes the butterfly brake stable and last a long life.
6. The brake of positive let-off roller and speed roller can make different brake pressures according to different speeds (more than 200 m/min). These different pressures, together with the main beam braking, guarantees the yarn tension in the braking time is the same as the tension under the constant speed.
7. The electric parts adopt the programmable controller of CP1H series of OMRON and 7" MCGS touch screen of Beijing. All the electrical troubles and wrong operation information are displayed on the screen, in which the Chinese language and English language can be switched according to different requirements. The pneumatic part, Aortic, is made in Taiwan. Their soft air media finishes all the activities required by mechanical parts according to correct orders from the PLC.
8. The positive let-off roller is covered by high-hardness coating, so the smoother surface improves the absorption to the yarn. The AC high-speed servo system provides a power to the above roller, matching with the PLC, both of which service for the main winding system, to make sure the tension of yarn unique constantly.
9. Remote debugging can monitor the current working state and fault condition.
Packaging & Shipping
All parts can be packed into export standard Iron or wooden pallet. One set warping machine with 750 ends yarn creel can be loaded by one 20G'P container. The total weight is about 5000KG and CBM is about 17.00.
Our Services
We have a very good aftersales service system. Our engineers can be available to abroad for machine installation and commissioning. We have 1 year guarantee for complete set machine.
Machine model options
AS14., AS17., AS21/21., AS21/21CNC., AS21/30., AS21/30CNC., AS21/30DNC., AS21/42., AS21/42CNC.,AS21/42DNC.,AS28/42., AS28/42DNC., AS42/30., AS42/30CNC., AS42/30DNC., AS50/30., AS50/30CNC., AS50/30DNC., AS42/42., AS42/42CNC., AS42/42DNC., AS40/42., AS50/42CNC., AS50/42DNC., AS63/42., AS63/42CNC., AS63/42DNC., AS21/30CNC-E., AS21/30DNC-E., AS21/30CNC-F., AS21/30DNC warping machine.