Advanced Energy Saving Ball Mill for Slag Grinding

Product Description

Product Description
The Advanced Energy Saving Ball Mill for Slag Grinding, a cutting-edge innovation by Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., is a specialized grinding machine meticulously engineered to pulverize crushed materials into ultra-fine powders. This robust ball mill is predominantly designed for industrial and mining applications, effectively transforming materials like Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder, as well as those used in metallurgy, building materials, and chemical sectors. Its versatile functionality allows for both wet and dry milling processes, adaptable to open circuit grinding and circular grinding with power feeders. The machine stands out with its finely-tuned design, remarkable adaptability to various raw materials, expedited operation, impressive crushing ratio, substantial capacity, and user-friendly operation, ensuring efficiency and reliability in diverse operational contexts.
Wet grinding ball mill working principle:
At the heart of the wet grinding ball mill's operation lies a meticulous mechanism: the electro motor propels the cylinder's rotation via a reducer. This motion elevates the broken ore and steel balls, which are ensconced within the cylinder, driven by the lining board's frictional and eccentric forces generated by the cylinder's rotation. Once reaching a certain height, gravity takes over, causing the ores to descend and undergo gradual pulverization through impact and grinding forces. The crushed ores make their exit through the cylinder's discharging component. Subsequently, the spiral classifier sorts the discharged ores, redirecting coarse sand back to the ball mill via the joint feeding machine for additional grinding. The feeding machine ensures a consistent and uniform material feed, facilitating a seamless flow into the ball mill where the ground materials are consistently evacuated from the Chinaware ball mill. This intricate process enables the ball mill to function tirelessly, offering continuous operation 24 hours a day, making it an indispensable powder grinding mechanism.
Characteristics
1. Our Advanced Energy Saving Ball Mill for Slag Grinding boasts a robust design with a large ring gear, substantial side cover, and a durable large bearing. The gear hub is ingeniously oversized to extend its lifespan significantly. Enhanced with a high-frequency quenching heat treatment process on the modulated surface, both the gear and sprocket offer exceptional resilience and longevity.
2. A marvel in energy efficiency: This sophisticated ball mill replaces traditional slide bearings with ball bearings, dramatically reducing friction. This innovation facilitates a smoother start and slashes energy consumption by a remarkable 10-15% compared to conventional ball mills, redefining energy savings.
3. Enhanced processing capacity: Leveraging the standard mill's discharge disc and grate plate, our ball mill amplifies its processing capacity by over 20% compared to its energy-saving conical counterparts, ensuring superior performance and output.
4. Optimized ore processing: The intelligently designed low mud surface at the discharge port allows rapid passage of mud, effectively minimizing excessive grinding of the ore for a more efficient processing cycle.
5. Versatile ball loading: Accommodating a mix of large and small balls, our equipment ensures small balls remain securely in place, preserving optimal working conditions and enhancing operational efficiency.
6. Client-friendly installation: Designed for ease, the equipment includes a supportive frame, simplifying installation for clients at plant sites, and providing a seamless setup experience.
7. Sophisticated electronic control: Our system incorporates protective measures against motor overcurrent, power failures, and three-phase power supply imbalances, delivering a truly 'worry-free' operational experience with unrivaled reliability and peace of mind.
Detailed Photos
Ball Mill Structure: The Advanced Energy Saving Ball Mill for Slag Grinding is a marvel of engineering, incorporating a sophisticated feeding system, a precision-engineered discharging system, and a state-of-the-art transmission system. This includes a high-efficiency speed reducer, a meticulously crafted small transmission gear, powerful electrical machinery, and a smart electric control system, among other advanced components. All these elements come together seamlessly to ensure smooth and efficient operation.

Product Parameters
The product ensures exceptional quality, ensuring that only the finest products reach our valued customers, with no room for non-conforming items. Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. swiftly dominates both local and global markets owing to the unparalleled quality and dependable performance of its offerings.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Typically, our state-of-the-art machines are expertly disassembled prior to shipment, ensuring their safe and secure arrival. We employ a variety of packing methods tailored perfectly to each machine's requirements. Choose from our diverse packing options: nude packing for simplicity, bundle packing for efficiency, grass rope packing for traditional touch, waterproof packing for protection, wooden pallets for stability, and wooden or carton boxes for complete security. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans an impressive 5000 square meters.
Churun takes pride in being customer-focused and is devoted to delivering bespoke, comprehensive plant equipment configuration solutions. With nearly 300 production lines established in industries such as cement, chemicals, lithium mica, taconite, metallurgy, and solid waste disposal globally, our reach is expansive. Our team comprises seasoned industry experts, equipped with deep design acumen and vast experience. This has led to significant market achievements and earned us the trust and acclaim of our clients. As we forge ahead, Churun Heavy Industry remains steadfast in its commitment to professionalism, integrity, innovation, and adaptability, ensuring the delivery of superior and dependable equipment with technical solutions for our users.
The Headquarters of Churun is strategically located in Xuzhou city, sprawling across approximately 200,000 square meters. Our facility boasts more than 200 pieces of large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly tools.
Currently, our products enjoy widespread recognition and approval from both domestic and international clients. We have successfully exported to diverse regions including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

After Sales Service
Experience the Best in Customer Care: Our commitment to exceptional after-sales service and customer consultation sets us apart. Unlike many others, we prioritize accessibility and efficiency by consistently being available via our sales hotline, email, Skype, or MSN. We guarantee a swift response to emails, ensuring you hear back from us within a mere 30 minutes.
Pre-Sale Services: Enthusiastic Engagement
Tailored to Your Needs: We diligently craft a comprehensive prophase plan, expertly design the process flow, and manufacture equipment precisely according to your unique specifications.
Sale Services: Dedicated Assistance
Onsite Expertise: Our skilled technicians will be dispatched to your job site to provide hands-on guidance for installation and adjustment, conduct operator training, and ensure a thorough check and acceptance process with you.

After-Sale Services: Unwavering Commitment
Building Lasting Partnerships: To cultivate enduring relationships, we pledge to conduct regular return visits to our valued customers.
Your Peace of Mind, Assured: Enjoy a one-year warranty ensuring your machine's consistent performance. To minimize downtime, we maintain a ready inventory of spare parts, enabling immediate shipment of replacements when needed.
We warmly invite you to visit our company and workshop. Looking forward to forging a successful partnership, we are committed to providing you with the most suitable products at a reasonable price.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.