Cast Basalt Tile Lined Elbows

Product Details

Product Description

Product Description
Cast basalt tile lined elbows can be mainly used as abrasive material and ash handling system like chute slip trough, funnel, silos, a variety dust catcher, revolving-flow machine, various scraper transport planes, all the feeder liner. Laying the ground all types of chemical plants, it can be for lining picking tank or storage of corrosive substance of the storage room.
According to customer requirements along with cast basalt production technology and we can offer various specifications and various shape to meet client’s need.
• Friction Resistance : As more material is passed over Cast Basalt it gets polished up thereby reducing friction further. Cast Basalt improves in service after getting polished. Wetting also improves its performance in practical applications.
• Impact Resistance : Direct Impact Resistance at 90 degree is low like all other ceramics, but it can be increased with proper installation by reducing the angle of impact. Cast Basalt is the best wherever sliding abrasion exists. Moreover, external impact strength of composite basalt pipe (enclosed in M.S. Shell) is always more than that of bare Ni-hard Pipe.
• Chemical Resistance : Cast Basalt is almost absolutely acid/alkali resistant (except Hydrofluoric Acid) and hence corrosion resistant.
• Weight and Sizes : Basalt Tiles are available in regular shape square of 200 x 200 x 30 mm thick, weighing approx. 90 kg/sq m; whereas bends and pipes are lined using Basalt Cylinders of various standard sizes from 50NB upto 500NB.
• Temperature : Cast Basalt withstands temperature up to 4500°C
Main specification of cast basalt lined steel pipe
Cast Basalt Pipe DNStandard Steel Pipe ODCast Basalt ThicknessLength

（mm）	（mm）	（mm）	（mm）
80	159	25	4000
100	168	17.5 20	4000 6000 8000
125	195
150	219
175	245		6000 8000 10000 12000
200	273
225	300
250	325
275	345
300	377
350	426
400	478	20 25
450	529
500	600	25
550	650
600	720	30	6000
650	770
700	820
750	870
800	920

Other specifications of cast steel pipe lined with basalt can be manufactured according to customer technical requirements. Suitable for large-diameter basalt lining steel pipes with a nominal diameter greater than 800mm. Generally, according to the running status of the pipeline, different cement is used to fix the basalt brick inside the finished steel pipe to complete the basalt lining steel pipe. Its advantages are good wear resistance, wide range of use, basically not limited by the size of the pipeline and low cost of pipeline installation.
Cast basalt pipe can be divided into straight pipe, elbow, three-way (four-way) pipe and variable diameter pipe, etc.
Comparision Chart
Comparison of Ceramic lines with few other materials under standard conditions
MaterialThickness(mm)Approx life ( Months )

Mild Steel	10
Cast Iron	20
Ni-Hard	20
Cast Basalt	30	20-25
Ceramic	10	35-40

The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.
Chemical substance ( weight %) of cast basalt
SiO2Al2O2Fe2O3TiO2CaOMgOK2ONa2OFeOP2O5

43.13-41.12	12.5-13.52	8.64-9.5	2.02-2.62	9.05-10.22	8.65-10.47	1.4-1.75	4.62-5.28	4.82-6.25	1.1-1.38

This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. Cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.
Physical performance of cast basalt products
CategoryAttribute

Density	3g/cm3
Compressive Strength	≥ 450MPa
Bending strength	≥ 60MPa
Impact strength	1.76KJ/M2
Abrasive strength	0.07g/cm2
Vickers scale	≥ 720kg/mm
Elasticity modulus	1.67x105MPa
Dilatation coefficient (60℃)	8.92x10-6
Chemical Attack Resistance
95%-98% H2SO4	≥ 98%
20%H2S4	≥ 94%
20 %NaOH	≥ 98%