Versatile Fly Ash and Other Substances Grinding Ball Mill

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan in the realm of global grinding equipment research, development, and manufacturing. Our legacy is built upon an exceptional domestic design team and cutting-edge process technology. Equipped with state-of-the-art production apparatus, we've cultivated an all-encompassing system for mill experimentation, testing, measuring, and service supply. Our advanced technological capabilities empower us to produce an array of milling solutions including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. We are committed to delivering excellence and innovation in every product.
The Versatile Fly Ash and Other Substances Grinding Ball Mill is engineered to transform crushed materials into ultrafine powders. This series of ball mills finds its primary applications in industrial and mining enterprises, adeptly processing materials such as gold, copper, lead, manganese, iron, slag, silver, aluminum, limestone, gypsum, and other grindable substances across the domains of metallurgy, building materials, and chemicals. Whether for wet or dry milling, open circuit grinding, or circle grinding with a power feeder, this machine excels. Its advantages are highlighted by its intelligent design, remarkable adaptability to various raw materials, rapid operation, impressive crushing ratio, expansive capacity, and user-friendly operation.
Wet Grinding Ball Mill: A Detailed Working Principle
The operation of the wet grinding ball mill is driven by a powerful electro motor that propels the cylinder's rotation via a reducer. Inside, the strategic interplay of broken ore and steel balls, carried to a specific height by the lining board, is governed by the frictional and eccentric forces generated during rotation. As gravity takes its course, ores descend and undergo a gradual process of crushing under the dual forces of impact and grinding. Consequently, ground ores exit the cylinder through the discharge section. These ores are then sorted by a spiral classifier, whereby the coarse grains are redirected to the ball mill through the joint feeding machine for further refinement. The seamless and consistent feeding of materials ensures that ores are fed into the ball mill continuously, maintaining a perpetual cycle of grinding and discharge. This Chinaware ball mill is a robust powder grinding machine capable of performing nonstop operations around the clock, 24 hours a day.
Characteristics
1. Robust Construction: Featuring a large ring gear, substantial side cover, and durable bearings, our design ensures longevity and reliable performance. The gear hub's extended lifespan is further enhanced by a high-frequency quenching heat treatment process on its modulated surface, while the sprocket benefits from the same advanced treatment for increased durability.
2. Enhanced Energy Efficiency: Our innovative use of ball bearings instead of traditional slide bearings significantly reduces friction and facilitates easier start-up. This design innovation leads to a remarkable 10-15% reduction in energy consumption compared to previous models.
3. Superior Processing Capacity: Utilizing the discharge disc and grate plate of the standard mill, our ball mill increases processing capacity by more than 20% over conventional energy-saving conical ball mills, enabling greater throughput and efficiency.
4. Optimized Discharge Design: With a low mud surface at the discharge port, our mill allows for swift passage of mud, effectively minimizing excessive grinding of ore and enhancing overall process efficiency.
5. Versatile Ball Loading: Our equipment accommodates a wide range of ball sizes, from large to small, ensuring optimal working conditions are maintained as smaller balls are not discharged.
6. Simplified Installation: The inclusion of a support frame significantly eases the installation process for clients on-site, allowing for a more seamless integration into existing plant setups.
7. Intelligent Control System: Equipped with robust protective measures against motor overcurrent, power failures, and imbalances in the three power supplies, our electronic control system ensures the 'worry-free' operation of the ball mill, offering peace of mind and reliability.
Detailed Photos
Ball Mill Structure: This innovative ball mill boasts a comprehensive design featuring a contained feeding system, an efficient discharging system, and a robust transmission system, which includes a speed reducer, small transmission gear, electrical machinery, and an advanced electric control. Every component is meticulously crafted to ensure superior performance and reliability.

Product Parameters
It guarantees superior quality standards, ensuring that only the finest products reach our customers. Non-conforming products are strictly prohibited from entering the market. With our commitment to excellence, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has swiftly captured both domestic and international markets, thanks to the outstanding quality and dependable performance of our offerings.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Typically, machines are carefully disassembled prior to delivery to ensure their safety and integrity. We employ a variety of packing methods tailored to meet the specific needs of each order. These methods include secure nude packing, robust bundle packing, traditional grass rope packing, and weather-resistant water proof packing. For added protection, we also offer wooden pallets packing, as well as robust wooden box or carton box packing options to guarantee your machine arrives in pristine condition. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly expands over a sprawling 5000 square meters, showcasing the magnitude of our industrial prowess.
Churun's operations are deeply rooted in a customer-first philosophy, committed to delivering bespoke, comprehensive plant equipment solutions. With approximately 300 production lines flourishing across diverse sectors including global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we stand as a beacon of industry excellence. Guided by a seasoned team of industry experts, our design prowess and extensive experience have propelled us to remarkable market success, earning us accolades and trust from our clientele. As we look to the future, Churun Heavy Industry remains steadfast in our dedication to professionalism, integrity, innovation, and adapting to the evolving needs of our users, providing them with equipment and technical solutions that are both efficient and reliable.
Headquarter of Churun located in Xuzhou city, encompassing a vast 200,000 square meters. Our advanced facility boasts more than 200 sets of large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly stations.
Presently, our exceptional products have garnered approval from both domestic and global customers, with successful exports reaching Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other international markets.

After Sales Service
Experience unparalleled service with our exemplary after-sales support and consultation. We take pride in our exceptional customer-centric approach, setting us apart by being perpetually accessible via our sales hotline, email, Skype, or MSN. Remarkably, we ensure swift responses to queries, responding to emails within a remarkable 30 minutes window.
Pre-Sale Services: Genuine Enthusiasm
We diligently craft a tailored prophase plan, design the process flow, and manufacture equipment customized to your unique specifications, ensuring every demand is meticulously met.
Sale Services: Dedicated Attendant
Our expert technicians are dispatched to your site to guide the installation and adjustment processes. They provide comprehensive training to operators and collaborate with you for a thorough check and final acceptance.

After-Sale Services: Unwavering Faithfulness
We are committed to forging enduring partnerships by regularly conducting return visits, ensuring our valued customers always feel supported.
Moreover, we offer a robust one-year warranty, guaranteeing consistent machine performance. Our strategic inventory management maintains a constant stock of spare parts, ensuring swift replacement shipments.
We warmly invite you to visit our esteemed company and workshop. We earnestly anticipate collaborating with you, offering the most fitting products at the most reasonable prices.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.