Fiber Grade Pet Bottle Washing &Crushing Line (TL 6000)

Product Description

6000 kg/h PET Bottle Recycling Line
Key Words: 6000 kg/h plastic flake produce line, 6000 kg/h plastic flake producing line, 6000 kg/h PET flake produce line
Description:
The Process is used to recycle big capacity and stable quality raw material, especially for PSF manufacturer and recycled POY manufacturer with big capacity.
The Process Flowchart:
Debaling------Label Scrapping------ Label Separation---------Bottle Pre-washing-------- Manual Sorting and Metal Detecting-----Wet Grinding------- Gravity Separation------- Hot-washing -------Continuous Rinsing-------- Drying-------- Dust Removing------ Packing
Specification:
Power: ~900 KW
Capacity: 6000kgs/hour Input
Area Requirement: 1200m2
Composition of PET Bottle Bale

Description	Characteristic
Intrinsic Viscosity	0.71 ~ 0.78 dl/g depend on bottles I. V.
Bulk density (min. /avg. /max. )	400/500/600 kg/m 3
Flake Size - Fraction ≤ 1 mm - Fraction ≥ 12 mm	1 ~ 12 mm < 1 % < 5 %
Humidity	≤ 1.5 %
PE, PP	≤ 20 ppm
Paper	≤ 20 ppm
Glues/Hot melts	≤ 20 ppm
Organics	≤ 20 ppm
Metals	≤ 20 ppm
In-organics	≤ 20 ppm
PVC	≤ 25 ppm
Total impurity	≤ 100 ppm

Description	Characteristic
PET Containers	One-way bottles
Colors Fraction	PET bottles should be pre-sorted by color. If the percentage of color bottles is higher than 30%, we suggest customer to install the automatic color bottle sorting machine to achieve efficiency.
Base Cups	Included, if any, and should be PP or PE plastic.
Labels (shrunk or glued)	The production line is designed for removing label mechanically. All type of labels will be removed by mechanical action. It includes paper, BOPP, PET, PVC, etc.
Caps	PP, HDPE
Caps seals	EVA, PP ( floatable material ) PVC or rubber seals are not separable.
Glue	Hot melt, water borne.
Contamination	Mixed with the bottles could be present contaminations coming from the collection and storage of the postconsumer bottles or made by consumer. These contaminations include mud, sand, soil, glass, organics, paper, residual liquid, etc. Total contamination content should not exceed 10%.
Total Non-PET Containers	Non-PET containers max 2% of which
PVC Container	0.5 -1% max
Polyolefins Container	3 % max. It will only affect the output volume but not quality of end product.
Wrong PET Colors and Opaque	1-2% max
Glass and Ceramic (metals excluded)	0.5 -1% max
Magnetic Metals	0.5 - 1% max
Aluminum and Non Magnetic Metals	0.5 - 1% max All kind of metal will be separated before crushing

1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.