80ton/125ton/200ton/Punch Machine 110kw/160kw Electric Induction Heating Automatic Hot Forging Machine for Brass Fitting Valve Making

Product Description

Product Description
The hot punching machine uses electromagnetic induction heating medium frequency furnace to heat the material, and uses the punching pressure to form the product in the mold at one time. It can form irregular parts such as spheres, hexagons, cylinders, valve bodies, etc. After adopting this process, the requirements for materials can be lowered, the cost can be reduced, the product can be formed at one time, the process can be reduced, deep holes and porous parts can be formed, the problem of complex parts can be solved, and continuous full-automatic production can be achieved, which improves efficiency. This equipment is an ideal equipment to solve the problems that the cold upsetting process cannot solve, and it is an upgrade and replacement of the hot upsetting process of the punching machine.


Production process
Copper material is cut to the required length through the cutting machine → cut bars are conveyed to the medium-frequency furnace storage bin by a lifting machine → bars are heated in the medium-frequency furnace → the hot forging manipulator selects bars with suitable temperatures and feeds them into the die cavity for forging and shaping → the shaped billets are poured into the shot blasting machine for shot blasting. This completes the processing from copper material to shot-blasted shaped billets.


Product Parameters
Hot forging machine includes a set of hot forging manipulator assembly, a pneumatic press (125 tons, stroke 200-230), a medium-frequency heating furnace, and a lifting machine. As depicted in the diagram, brass bars are cut to the required length by the cutting machine. They are then transported by the lifting machine into the storage bin of the medium-frequency heating furnace. After being heated to the appropriate temperature by the medium-frequency heating, the bars are subjected to temperature screening at the end of the conveyor line. Bars with suitable temperatures, controlled by the PLC, are grabbed by the hot forging manipulator to be accurately placed into the center hole of the lower die of the press for forging. Bars with unsuitable temperatures are directly sent to the scrap trough for recycling and reuse.
Hot Forging Manipulator
The hot forging manipulator, as depicted in Figure 2, is a two-degree-of-freedom Cartesian robot. It utilizes servo motors and screw transmission to achieve rapid and precise movement in both horizontal and vertical directions. It is configured with pneumatic grippers, feeding devices, and precise detection systems tailored to customer specifications for bar size requirements. This configuration ensures smooth bar handling and loading and unloading of workpieces.
100IGBT Ultrasonic Induction Heating Equipment
Specifications
1) Model: GY100
2) Rated Input Power: 100KW
3) Rated Input Voltage: Three-phase 380V±10%
4) Control Method: Constant Current
5) Operating Frequency: 17KHZ-30KHZ
6) Load Sustaining Rate: 100%
7) Dimensions (Length * Width * Height mm): 1200 * 550 * 1100
8) Operating Environment: 2°C - 40°C, free from moisture, dust, oil mist, and corrosive gases
9) Power Consumption: Electricity cost per ton of material is 170 + 30% additional electricity (as one of the project acceptance indicators)

Our Advantages
hot forging machine advantages
1. Production efficiency: 5 to 6 times higher than the punching machine. It can produce 50-100 pcs/min according to different product conditions;
2. Operator: one person operation, saving 5 operators compared with traditional punching machine;
3. Safety: fully automatic production, safe and reliable, no work accidents;
4. Production cost: one set of 60-100kw medium-frequency heating furnace, one set of host machine, saving electricity 30%;
5. Qualification rate: product qualification rate reaches 98%, while the highest rate of punching machine is 90%.

Company Profile
Shanghai Cast Technology Co., Ltd.

As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.
After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.

What we can provide?

Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, auto hot forging machine, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.


What is the principle that we adhere to?

Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.
We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.


FAQ
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
Q 2: What products do you offer?
A2: Our main products include Medium frequency furnace,line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines,dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
Q 3: What are the ways of payment?
A 3: We support FOB, CFR, CIF,DAP, payment terms:Letter of Credit, wire transfer, D/P, paypal, Western Union, Micropayments, MoneyGram.
Q 4: What kind of shipments can you offer?
A 4: By sea, air or express(DHL, Fedex, TNT, UPS, EMS).