Blow Fill Cap Machine, 24000bph for Sparkling Beverages

Product Description

Product Description
Blow Fill Cap Machine, 24000BPH for Sparkling Beverages
Introducing the Blow Fill Cap Machine, designed for high-speed filling of sparkling beverages at an impressive rate of 24000 bottles per hour. This state-of-the-art machine is perfect for cross-border e-commerce platforms looking to streamline their production process and meet increasing demand. The automatic functionality ensures efficiency and accuracy, while the sealing and capping mechanisms guarantee product integrity and freshness. With a focus on precision and reliability, this filling machine is a must-have for any business in the beverage industry. Invest in the Blow Fill Cap Machine today and elevate your packaging capabilities to new heights.
Working Process

1. Preforms feed-in Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
Product Parameters

ITEM	G5R12-72-72-15
Capacity	24000BP/H
Volume	500ml
Material	PET
Diameter of bottle	50-105 mm
Height of bottle	150-310mm
Power	380V50Hz
Filling machine installation power	8KW
Consumption of compressed air(0.7 MPA)	1m3/min
Dimension of main machine	7230×5300×2800mm

Features

1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality. Company Profile